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Old 02-23-2011, 12:39 AM
Range Rover
Join Date: Jan 2007
Location: Alberta, Canada
Posts: 185
Question removing front gear case

Does anyone know how to remove the front gearcase on a 2006 Sportsman 500, or have a link on how to do it? Thanks
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Old 02-23-2011, 02:02 AM
Join Date: Nov 2010
Posts: 97

jack up the front end, make sure u don't block the bolts on the bottom of the frame that hold the diff in. take off the tires, remove the front axles, theres a roll pin in the front yoke that keeps ur driveline on the front diff remove that, slide the diff backwards and take it out, disconnect the connector for ur awd switch under that cover below ur headlight pod, take out the four bolts that hold the diff on and remove the diff
2009 polaris sportsman 850 xp non eps
27" swamplites on itp ss 312 wheels
rear cargo box, warn xt 30 winch
front and rear brush guards
hand and thumb warmers
hand guards
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Old 02-23-2011, 12:50 PM
Range Rover
Join Date: Jan 2007
Location: Alberta, Canada
Posts: 185

So I don't have to remove the A-arms or the hubs?
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Old 02-23-2011, 08:48 PM
Pro Rider
Join Date: Jun 2005
Posts: 2,343

have to remove the hubs to get axles out sounds like you need a manual
2009 850 xp sage green
2009 850 xp, stealth black, my sons
1997 425 magnum,500HO motor in it
2008 Dodge Ram 1500
1997 Dodge Ram 1500
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06, 07, 2007, 500, atv, axles, case, front, gear, gearcase, gears, interchangeable, operation, polaris, remove, removing, sportsman, work

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