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Oil Fill tube

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Old 12-16-2014, 05:25 AM
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Default Oil Fill tube

03 sportsman 700 Oil is either leaking from the fill tube or where it connects to the engine. I am having a hard time seeing exactly where. Is it hard to remove the fill tube completely for inspection? I see in the parts manual there is also a rubber gasket that may possibly be bad too. I don't want to break it so should it be hard to pull out?
 
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Old 12-16-2014, 08:37 AM
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When this happens either the small screw holding the dip stick tube has loosened or vibrated out allowing the tube to rise a little and leak around the o-ring. I'd go ahead and get a new o-ring,loctite the screw if you still have it and solve the problem.Should be able to get this size o-ring at most good hardware stores. Item #5. Dirt Cheap Yamaha & Polaris OEM Parts & Accessories – Cycle Parts Warehouse
 
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Old 12-16-2014, 10:13 AM
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Originally Posted by old polaris tech
When this happens either the small screw holding the dip stick tube has loosened or vibrated out allowing the tube to rise a little and leak around the o-ring. I'd go ahead and get a new o-ring,loctite the screw if you still have it and solve the problem.Should be able to get this size o-ring at most good hardware stores. Item #5. Dirt Cheap Yamaha & Polaris OEM Parts & Accessories – Cycle Parts Warehouse
Thanks again old polaris tech I can always count on you. You are the best!
 
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Old 12-17-2014, 12:31 PM
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What am I doing wrong here? I can't get a wrench on the bolts holding the oil tube in. I removed the oil filter for more room a socket will not fit keeps hitting the bracket.
 
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Old 12-17-2014, 05:38 PM
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1/4" ratchet and wobbly extensions are great for these hard to reach 5 mm bolts or a metric socket style screw driver may help.9 Pc Wobble Socket Extension Set
 
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Old 12-18-2014, 04:31 PM
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Will try that thanks!
 
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