Polaris Sportsman throttle
#1
Polaris Sportsman throttle
I recently broke the throttle on a late model sportsman. I have ordered part#2010359 which replaces the whole assembly. How difficult is the replacement.? The 4x4 switch and throttle cable are involved. Not sure if this can be done by me or do I need to have the dealer do it.. Thanks..
#2
You can do it. Pull the connector,pop the top cap,pull the throttle cable until it reaches the cut out slot on the inner lever,pull up and out. Remove the cable assy from the old housing. Then just remove/replace the throttle housing,side the cable in,pull the cable until you can reach the cut out slot,drop the cable fitting in. If it doesn't want to idle when you crank it up,you may have to adjust the distance on the etc switch contact points with the cable adjuster down from the housing.Hopefully you wont have to. Your owners manual will show you this also. Distance is around 2 mm between the contact points. Plus it's similar to the older style setting on the thumb lever slack. Around 1/8" slack only at the thumb throttle.
Amazon.com: New OEM 09-14 Polaris Sportsman 550 850 XP EPS Touring Throttle Base 2010359: Automotive
Plus here's a general video on this.
#3
#4
You took the thumb lever shaft off the new housing and installed it in the old housing? They actually do make aluminum thumb levers,but if the stem is broken still have to get a new housing assy.Sucks I know.http://www.ebay.com/itm/Polaris-Throttle-Control-Lever-Aluminum-Repair-Part-/251897259515?hash=item3aa63f25fb&vxp=mtr
#5
#6
Does show that it fits these models.
2010250 Throttle Control-ASM, AWD
2010221-***-Throttle Control Diff.
2010204-ASM-Throttle Control Hobbs
2010205-Throttle Control ASM, AWD
http://www.ebay.com/itm/NEW-OEM-Polaris-Throttle-Assembly-2005-2007-Sportsman-450-500-700-800-/171721453661?pt=Motors_ATV_Parts_Accessories&hash=item27fb65705d&vxp=mtr As far as yours,cant remember if it has the screw recessed up in the lever or one piece. http://www.ebay.com/itm/POLARIS-SPORTSMAN-THUMB-THROTTLE-LEVER-BASE-4X4-4X2-SWITCH-NEW-OEM-PART-2010359-/131426374309?fits=Make%3APolaris&hash=item1e999f52a5&vxp=mtr
2010250 Throttle Control-ASM, AWD
2010221-***-Throttle Control Diff.
2010204-ASM-Throttle Control Hobbs
2010205-Throttle Control ASM, AWD
http://www.ebay.com/itm/NEW-OEM-Polaris-Throttle-Assembly-2005-2007-Sportsman-450-500-700-800-/171721453661?pt=Motors_ATV_Parts_Accessories&hash=item27fb65705d&vxp=mtr As far as yours,cant remember if it has the screw recessed up in the lever or one piece. http://www.ebay.com/itm/POLARIS-SPORTSMAN-THUMB-THROTTLE-LEVER-BASE-4X4-4X2-SWITCH-NEW-OEM-PART-2010359-/131426374309?fits=Make%3APolaris&hash=item1e999f52a5&vxp=mtr
#7
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I'm a newbie and have the same issue with broken plastic throttle
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I am looking for less intense options and welcome any ideas from the forum.
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I have read others mention a "scored" groove designed to snap. Mine shows the same. What's up with that?