2003 polaris trailblazer 400 rebuild help
#21
I can not find a machine shop in St Louis that will take the rod off the crank and press the new one on! You have to be kidding me!? Anyone from the St louis area have any suggestions?
Propane torch especially around the rear of the counter balancer. You have to take off the crank gear first. Pay attention to the dots on the gears when reassembling. Several people have just left the c/b in the outer cover,but to really do it right it's best to have the tool and pull it. Once the outer cover's off you can throw a little heat around the cases especially the clutch side that has the two crank bearings. Tapping on the ends of the crank shaft with a dead blow hammer helps in starting the case separation,plus there are a couple points you can tap with a brass hammer to get one side off. On the other side just knock the crank shaft out. Leave the bearings on the crank shaft for the machinist to remove and give him the new ones along with the rod assy to install. Again the manual can help you on tear down and assembly.
#22
Give Rick a call..Ritter Cycle Racing If Rick can't help call this place.http://www.mrcrankshaft.com/#polaris Plus here's another one for good measure.88 bucks on single rod cranks.http://www.labaronspowersports.com/c...rebuilding.htm
#23
LaBaron's Power Sports is about 40 miles from me. It's nice to know there's someone within easy driving distance that works on crankshafts. Heck there might even be someone in town that works on them. I hope I never need to find out. But everything I've heard about Rick Ritter was good. I don't know what his turnaround time would be but I've heard he's always busy. The good guys usually are.
#24
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Ckieffer29
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
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02-16-2016 12:46 PM
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