Polaris Discussions about Polaris ATVs.

'87-92' trailboss 250: top-end rebuilt, now no compression??

Thread Tools
 
Search this Thread
 
  #1  
Old 09-11-2016, 10:18 PM
Rubera1111's Avatar
Weekend Warrior
Thread Starter
Join Date: Sep 2016
Posts: 2
Likes: 0
Received 0 Likes on 0 Posts
Default '87-92' trailboss 250: top-end rebuilt, now no compression??

I picked up an old trailboss and I know it's from 87'-92'...baught from a friend who ran it then blew it up and would no longer run...they baught a piston and installed it (that's as far.as.they got, I brought it home with the top end already apart) I had baught rings and reassembled top end and everything else, and now it will not even fire once...been using starter to turn over(had no battery, has been running without one prior). Tried thoroughly cleaning carb...have good spark( new plug), won't even fire on ether...could rings be stuck in piston to prevent compression? I'm at my wit's end here....
 
  #2  
Old 09-11-2016, 11:51 PM
1ArmBandit's Avatar
Pro Rider
Join Date: Jan 2013
Location: quad cities IA/IL
Posts: 440
Likes: 0
Received 0 Likes on 0 Posts
Default

cylinder or head, possibly both, are warped im betting..take it to a good machine shop to get it checked out if you are not sure how
 
  #3  
Old 09-12-2016, 05:09 AM
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Join Date: Jun 2008
Location: North Texas
Posts: 24,352
Likes: 0
Received 33 Likes on 33 Posts
Default

Check compression to see where you stand. Normally you can't just "stick a piston in it" and expect it to run properly. Cylinder needs to measured for the correct over size piston and has to be bored and honed to fit. While you're at it replace the crank seals as this can keep one from running also. If it won't even fire up on ether that's telling you something there.
 
  #4  
Old 09-18-2016, 07:26 PM
Rubera1111's Avatar
Weekend Warrior
Thread Starter
Join Date: Sep 2016
Posts: 2
Likes: 0
Received 0 Likes on 0 Posts
Default

Thanks for the reply both of you...I have honed the cyl. And measured it, and it measures 72.15, and the standard piston size that I have is 72mm so I am safe there...I've had the head and jug checked and they are not warped. But I decided to put everything back together and tried again, still nothing. So now I am going after the crank seals after what you both said, and reading a bunch online. I want to know though if it is possible for crank seals to go at once? or if it is always a gradual thing?because from what I know the machine ran fine then there was a kind of poosh sound when it died...and the piston blew up...could that destroy crank seals?? What do you think?
 
  #5  
Old 09-19-2016, 07:59 AM
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Join Date: Jun 2008
Location: North Texas
Posts: 24,352
Likes: 0
Received 33 Likes on 33 Posts
Default

Crank seal behind the drive clutch is the one that gives the most problems. Look at this video on cylinders and how to measure piston to cylinder clearance.You can even check clearance with feeler blades if you don't have micrometers.Look at 7:25 on the video.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
tedcyg
3) General Discussions..
5
03-30-2017 07:18 AM
cubano222
Chinese Quads
62
12-05-2016 08:11 AM
higgs
Chinese Quads
7
10-10-2016 08:34 PM
higgs
1) Engine problems..
3
09-13-2016 02:26 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: '87-92' trailboss 250: top-end rebuilt, now no compression??



All times are GMT -5. The time now is 09:50 PM.