Any of you guys in the know or with a service manual mind helping me out with some torque specs?

I need:
- all motor mounting bolts
- swing arm bolt
- axle bolts

I need to pull the motor to get some TIG welding done, and will also adjust my chain when I'm done.

Thanks!

 

Engine and Chassis Torque Specifications (Go to the lower half of the list for 2005 thru 2007)
DVX400 2003-2004
KFX400 2003-2004
LT-Z400K4 2004

ENGINE TORQUE SPECIFICATIONS N-m / ft-lb

Engine oil drain plug crankcase 21nm 15.0ft-lb

Engine oil drain plug oil tank 12nm 8.5ft-lb

Engine oil level screw 5.5nm 4.0ft-lb

Crankcase bolt outer 11nm 8.0ft-lb

Neutral switch bolt 6.5nm 4.7ft-lb

Oil hose banjo bolt on crankcases 23nm 16.5ft-lb

Starter motor wire lead nut 6nm 4.5ft-lb

Starter motor ground wire bolt 10nm 7.0ft-lb

TDC plug 23nm 16.5ft-lb

Engine mounting nut and bolt 66nm 47.5ft-lb

Engine mounting bracket bolt 26nm 19.0ft-lb

Exhaust manifold nut 23nm 16.5ft-lb

Muffler connecting bolt 23nm 16.5ft-lb

Muffler mount bolts 23nm 16.5ft-lb

Counter shaft sprocket bolt 10nm 7.0ft-lb

Fuel valve mounting bolt 4.6nm 3.3ft-lb

Valve cover bolt 14nm 10.0ft-lb

Cylinder head bolt, 10 mm 46nm 33.5ft-lb

Cylinder head bolt, 6 mm 10nm 7.0ft-lb

Cylinder head side bolt 14nm 10.0ft-lb

Cylinder nut 10nm 7.0ft-lb

Camshaft journal holder bolts 10nm 7.0ft-lb

Balancer driven gear nut 50nm 36.0ft-lb

Primary drive gear nut 140nm 101.5ft-lb

Flywheel nut 120nm 87.0ft-lb

Clutch hub nut 70nm 50.5ft-lb

Gearshift arm stopper bolt 19nm 13.5ft-lb

Gearshift cam driven gear bolt 24nm 17.5ft-lb

Cam chain tension adjuster bolt 10nm 7.0ft-lb

Cam chain tensioner mounting bolt 10nm 7.0ft-lb

Cam chain tension spring holder bolt 30nm 21.5ft-lb

Cooling fan thermo switch 20nm 14.5ft-lb

Engine coolant temperature switch 13nm 9.5ft-lb


CHASSIS TORQUE SPECIFICATIONS N-m / ft-lb

Cushion rod nut 78nm 56.5ft-lb

Cushion lever nut 78nm 56.5ft-lb

Rear shock absorber mounting nut lower 55nm 40.0ft-lb

Rear shock absorber mounting nut upper 60nm 43.5ft-lb

Rear swing arm pivot nut 84nm 61.0ft-lb

Rear axle housing bolt, 12 mm 100nm 72.5ft-lb

Rear axle housing bolt, 10 mm 73nm 53.0ft-lb

Rear axle nut 180nm 130.0ft-lb

Rear sprocket mounting bolt 54nm 39.0ft-lb

Seat rail mounting bolts, 10 mm 55nm 40.0ft-lb

Seat rail mounting bolts, 8 mm 26nm 19.0ft-lb

Foot rest mounting bolts 55nm 40.0ft-lb

Parking brake adjuster lock nut 18nm 13.0ft-lb

Parking brake bolt 28nm 20.5ft-lb

Rear brake caliper holder slide pin 23nm 16.5ft-lb

Rear brake caliper holder pin 18nm 13.0ft-lb

Rear brake pad mounting pin 18nm 13.0ft-lb

Rear brake pedal nut 11nm 8.0ft-lb

Rear brake master cylinder rod locknut 18nm 13.0ft-lbft-lb

Front brake pad mounting pin 18nm 13.0ft-lb

Front brake pipe nut 16nm 11.5ft-lb

Front brake caliper holder slide pin 23nm 16.5ft-lb

Front brake caliper holder pin 18nm 13.0ft-lb

Brake master cylinder mounting bolt rear 10nm 7.0ft-lb

Brake master cylinder mounting bolt front 10nm 7.0ft-lb

Brake caliper mounting bolt rear 26nm 19.0ft-lb

Brake caliper mounting bolt front 26nm 19.0ft-lb

Brake bleeder (air ) valve 7.5nm 5.5ft-lb

Brake disc bolt rear 23nm 16.5ft-lb

Brake disc bolt front 23nm 16.5ft-lb

Brake hose banjo bolt 23nm 16.5ft-lb

Wheel lug nuts rear 50nm 36.0ft-lb

Wheel lug nuts front 50nm 36.0ft-lb

Wheel hub nut rear 100nm 72.5ft-lb

Wheel hub nut front 65nm 47.0ft-lb

a-arm pivot nut 65nm 47.0ft-lb

Front shock absorber mounting nut upper 60nm 43.5ft-lb

Front shock absorber mounting nut lower 60nm 43.5ft-lb

Tie rod lock nut on shaft 29nm 21.0ft-lb

Tie rod lock nut on steering knuckle 60nm 43.5ft-lb

Steering knuckle nut upper and lower 43nm 31.0ft-lb

Steering shaft nut 49nm 35.5ft-lb

Steering shaft holder bolt 23nm 16.5ft-lb

Handlebar clamp bolt 23nm 16.5ft-lb


DVX400 2005-2006
KFX400 2005-2007
LT-Z400K5 - K7 2005-2007

ENGINE TORQUE SPECIFICATIONS N-m / ft-lb

Engine oil drain plug crankcase 21nm 15.0ft-lb

Engine oil drain plug oil tank 12nm 8.5ft-lb

Engine oil level screw 5.5nm 4.0ft-lb

Crankcase bolt outer 11nm 8.0ft-lb

Neutral switch bolt 6.5nm 4.7ft-lb

Oil hose banjo bolt on crankcases 23nm 16.5ft-lb

Starter motor wire lead nut 6nm 4.5ft-lb

Starter motor ground wire bolt 10nm 7.0ft-lb

TDC plug 23nm 16.5ft-lb

Engine mounting nut and bolt 66nm 47.5ft-lb

Engine mounting bracket bolt 26nm 19.0ft-lb

Exhaust manifold nut 23nm 16.5ft-lb

Muffler connecting bolt 23nm 16.5ft-lb

Muffler mount bolts 23nm 16.5ft-lb

Counter shaft sprocket bolt 10nm 7.0ft-lb

Fuel valve mounting bolt 4.6nm 3.3ft-lb

Valve cover bolt 14nm 10.0ft-lb

Cylinder head bolt, 10 mm 46nm 33.5ft-lb

Cylinder head bolt, 6 mm 10nm 7.0ft-lb

Cylinder head side bolt 14nm 10.0ft-lb

Cylinder nut 10nm 7.0ft-lb

Camshaft journal holder bolts 10nm 7.0ft-lb

Balancer driven gear nut 50nm 36.0ft-lb

Primary drive gear nut 140nm 101.5ft-lb

Generator rotor nut 120nm 87.0ft-lb

Clutch hub nut 70nm 50.5ft-lb

Gearshift arm stopper bolt 19nm 13.5ft-lb

Gearshift cam driven gear bolt 24nm 17.5ft-lb

Cam chain tension adjuster bolt 10nm 7.0ft-lb

Cam chain tensioner mounting bolt 10nm 7.0ft-lb

Cam chain tension spring holder bolt 30nm 21.5ft-lb

Cooling fan thermo switch 20nm 14.5ft-lb

Engine coolant temperature switch 13nm 9.5ft-lb



CHASSIS TORQUE SPECIFICATION N-m / ft-lb

Cushion rod nut 78nm 56.5ft-lb

Cushion lever nut 78nm 56.5ft-lb

Rear shock absorber mounting nut lower 60nm 43.5ft-lb

Rear shock absorber mounting nut upper 60nm 43.5ft-lb

Rear swing arm pivot nut 84nm 61.0ft-lb

Rear axle housing bolt, 12 mm 100nm 72.5ft-lb

Rear axle housing bolt, 10 mm 73nm 53.0ft-lb

Rear axle nut 240nm 173.5ft-lb

Rear sprocket mounting bolt 60nm 43.5ft-lb

Seat rail mounting bolts, 10 mm 55nm 40.0ft-lb

Seat rail mounting bolts, 8 mm 55nm 40.0ft-lb

Foot rest mounting bolts 55nm 40.0ft-lb

Parking brake adjuster lock nut 18nm 13.0ft-lb

Parking brake bolt 28nm 20.5ft-lb

Rear brake caliper holder slide pin 23nm 16.5ft-lb

Rear brake caliper holder pin 18nm 13.0ft-lb

Rear brake pad mounting pin 18nm 13.0ft-lb

Rear brake pedal nut 11nm 8.0ft-lb

Rear brake master cylinder rod locknut 18nm 13.0ft-lb

Front brake pad mounting pin 18nm 13.0ft-lb

Front brake pipe nut 16nm 11.5ft-lb

Front brake caliper holder slide pin 23nm 16.5ft-lb

Front brake caliper holder pin 18nm 13.0ft-lb

Brake master cylinder mounting bolt rear 10nm 7.0ft-lb

Brake master cylinder mounting bolt front 10nm 7.0ft-lb

Brake caliper mounting bolt rear 26nm 19.0ft-lb

Brake caliper mounting bolt front 26nm 19.0ft-lb

Brake bleeder (air) valve 7.5nm 5.5ft-lb

Brake disc bolt rear 23nm 16.5ft-lb

Brake disc bolt front 23nm 16.5ft-lb

Brake hose banjo bolt 23nm 16.5ft-lb

Wheel lug nuts rear 60nm 43.5ft-lb

Wheel lug nuts front 60nm 43.5ft-lb

Wheel hub nut rear 100nm 72.5ft-lb

Wheel hub nut front 65nm 47.0ft-lb

a-arm pivot nut 65nm 47.0ft-lb

Front shock absorber mounting nut upper 60nm 43.5ft-lb

Front shock absorber mounting nut lower 60nm 43.5ft-lb

Tie rod lock nut on shaft 29nm 21.0ft-lb

Tie rod lock nut on steering knuckle 60nm 43.5ft-lb

Steering knuckle nut upper and lower 29nm 21.0ft-lb

Steering shaft nut 49nm 35.5ft-lb

Steering shaft holder bolt 23nm 16.5ft-lb

Handlebar clamp bolt 26nm 19ft-lb