04 Polaris 330 Magnum
#1
#2
ES32PFE10 ENGINE SERVICE
DATA
Cylinder / Piston / Connecting Rod ES32PFE10
Cylinder Surface warpage limit (mating with cylinder
head)
.0020 (0.050 mm)
Cylinder bore Std 3.0906-3.0913 (78.50-78.520 mm)
Taper limit .0020 (0.050 mm)
Out of round limit .0020 (0.050 mm)
Piston clearance Std .0015-.0032 (0.038-0.082 mm)
Limit .004 (0.11 mm)
Boring limit .0020 (0.5 mm)
Piston Outer diameter Std 3.0881-3.0891 (78.438-78.462 mm)
.0098 (.25 mm)
OS
3.0980-3.0989 (78.688-78.712 mm)
.0197 (.50 mm)
OS
3.1078-3.1087 (78.938-78.962 mm)
Standard inner diameter of piston pin bore .7095-.7097 (18.007-18.013 mm)
Piston Pin Outer diameter .7092--.7095 (18.001-18.007 mm)
Standard clearance-piston pin to pin bore 0.0-.0005 (0.0-0.012 mm)
Degree of fit Piston pin must be a push (by hand) fit at 68
F (20 C)
Piston Ring Piston ring installed gap Top g g g p p ring Std .0079-.0118 (0.20-0.30 mm)
Limit .039 (1.0 mm)
Second
i
Std .0138-.0197 (0.35-0.50 mm)
ring Limit .039 (1.0 mm)
Oil ring Std .0079-.0236 (0.20-0.60 mm)
Limit .059 (1.5 mm)
Piston Ring Standard clearance -
i i i
g Top ring Std .0014-.0030 (0.035-0.075 mm)
piston ring to ring groove
p g
Limit .0059 (0.15 mm)
Second
i
Std .0010-.0026 (0.025-0.065 mm)
ring Limit .0059 (0.15 mm)
Connecting Rod Connecting rod small end ID .7095-.7101 (18.007-18.023 mm)
Connecting rod small end radial
l
g Std 0.0-.0009 (0.0-0.022 mm)
clearance Limit .0012 (0.03 mm)
Connecting rod big end side clear- Std .0028-.0118 (0.07-0.30 mm)
ance Limit .0138 (0.35 mm)
Connecting rod big end bearing
l
g g g Std 0.0007-0.0021 (0.019-0.053 mm)
clearance Limit 0.0026 (0.065 mm)
Crankshaft Crankshaft runout limit (PTO end) 0.0024 (0.060 mm)
Crankshaft end play 0.002-0.008 (0.05-0.20 mm)
KEY- Std:
DATA
Cylinder / Piston / Connecting Rod ES32PFE10
Cylinder Surface warpage limit (mating with cylinder
head)
.0020 (0.050 mm)
Cylinder bore Std 3.0906-3.0913 (78.50-78.520 mm)
Taper limit .0020 (0.050 mm)
Out of round limit .0020 (0.050 mm)
Piston clearance Std .0015-.0032 (0.038-0.082 mm)
Limit .004 (0.11 mm)
Boring limit .0020 (0.5 mm)
Piston Outer diameter Std 3.0881-3.0891 (78.438-78.462 mm)
.0098 (.25 mm)
OS
3.0980-3.0989 (78.688-78.712 mm)
.0197 (.50 mm)
OS
3.1078-3.1087 (78.938-78.962 mm)
Standard inner diameter of piston pin bore .7095-.7097 (18.007-18.013 mm)
Piston Pin Outer diameter .7092--.7095 (18.001-18.007 mm)
Standard clearance-piston pin to pin bore 0.0-.0005 (0.0-0.012 mm)
Degree of fit Piston pin must be a push (by hand) fit at 68
F (20 C)
Piston Ring Piston ring installed gap Top g g g p p ring Std .0079-.0118 (0.20-0.30 mm)
Limit .039 (1.0 mm)
Second
i
Std .0138-.0197 (0.35-0.50 mm)
ring Limit .039 (1.0 mm)
Oil ring Std .0079-.0236 (0.20-0.60 mm)
Limit .059 (1.5 mm)
Piston Ring Standard clearance -
i i i
g Top ring Std .0014-.0030 (0.035-0.075 mm)
piston ring to ring groove
p g
Limit .0059 (0.15 mm)
Second
i
Std .0010-.0026 (0.025-0.065 mm)
ring Limit .0059 (0.15 mm)
Connecting Rod Connecting rod small end ID .7095-.7101 (18.007-18.023 mm)
Connecting rod small end radial
l
g Std 0.0-.0009 (0.0-0.022 mm)
clearance Limit .0012 (0.03 mm)
Connecting rod big end side clear- Std .0028-.0118 (0.07-0.30 mm)
ance Limit .0138 (0.35 mm)
Connecting rod big end bearing
l
g g g Std 0.0007-0.0021 (0.019-0.053 mm)
clearance Limit 0.0026 (0.065 mm)
Crankshaft Crankshaft runout limit (PTO end) 0.0024 (0.060 mm)
Crankshaft end play 0.002-0.008 (0.05-0.20 mm)
KEY- Std:
#3
Hopefully this shows a little better info.
Connecting Rod Connecting rod small end ID .7095-.7101# (18.007-18.023 mm)
Connecting rod small end radial
Std 0.0-.0009# (0.0-0.022 mm)
clearance Limit .0012# (0.03 mm)
Connecting rod big end side clear- Std .0028-.0118# (0.07-0.30 mm)
ance Limit .0138# (0.35 mm)
Connecting rod big end bearing
Std 0.0007-0.0021# (0.019-0.053 mm)
clearance Limit 0.0026# (0.065 mm)
Crankshaft Crankshaft runout limit (PTO end) 0.0024# (0.060 mm)
Crankshaft end play 0.002-0.008# (0.05-0.20 mm)
Connecting Rod Connecting rod small end ID .7095-.7101# (18.007-18.023 mm)
Connecting rod small end radial
Std 0.0-.0009# (0.0-0.022 mm)
clearance Limit .0012# (0.03 mm)
Connecting rod big end side clear- Std .0028-.0118# (0.07-0.30 mm)
ance Limit .0138# (0.35 mm)
Connecting rod big end bearing
Std 0.0007-0.0021# (0.019-0.053 mm)
clearance Limit 0.0026# (0.065 mm)
Crankshaft Crankshaft runout limit (PTO end) 0.0024# (0.060 mm)
Crankshaft end play 0.002-0.008# (0.05-0.20 mm)
Thread
Thread Starter
Forum
Replies
Last Post
Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)