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-   -   Something let go at WOT, can't find the issue when rebuilding (https://atvconnection.com/forums/1-engine-problems/386890-something-let-go-wot-cant-find-issue-when-rebuilding.html)

SlowSL Oct 14, 2024 11:22 AM

Something let go at WOT, can't find the issue when rebuilding
 
A couple years ago I was running my son's 86CC 4-stroke down the road, WOT for a good while. Something suddenly let go and it lost about 30% power, and you could audibly hear a change in the exhaust tone, if I remember right, it got a little louder. I don't remember if it was trying to stall when I let off the throttle, but I think it was being difficult. I was easily able to ride it the rest of the way home and parked it. I noticed a couple drops of oil on the floor, may or may not be related. I forgot about it for a couple years, recently decided to pull it apart and see what happened. The only thing I found was that the intake valve was leaking air when blowing air into the spark plug hole. I adjusted the valve clearance on both valves and that seemed to fix the leaking valve. I disassembled down to the piston, which looked fine, and no slop was found. I put it all back together, waiting on a new carb to try and start it, but I'm sitting here questioning what could have happened and why I found nothing major wrong. Any ideas?

merryman Oct 15, 2024 03:19 AM

May be a carb issue or, if exhaust did get louder, a baffle turned, partly blocking the exhaust.

SlowSL Jan 8, 2025 01:59 PM

Turned out to be a valve issue. There was no clearance, works fine after adjusting them.

merryman Jan 9, 2025 03:49 AM

They usually get very bad to start when that happens, had one last week with both inlet and exhaust valves closed up.

SlowSL Jan 9, 2025 10:13 AM


Originally Posted by merryman (Post 3497287)
They usually get very bad to start when that happens, had one last week with both inlet and exhaust valves closed up.

I still wonder what happened with mine that it did it at WOT, how would the valves smash down and remove the valve clearance like a switch? I was running WOT for quite a while.


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