Polaris Discussions about Polaris ATVs.

Belt Cover

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Old Jun 10, 2005 | 12:18 AM
  #1  
spyder6's Avatar
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i did some really rough raceing yesterday and when i was done riding, i was curious and put my hand on the belt cover. i know they get hot, but this was unbeliveable, you couldent hold onto it for more then 3 seconds before your hand hurt (i have a moderate pain tollerence). i didnt have a tempature reading, but im sure it was exsess of 110 degrees. i've heard of 800's haveing belts snap because of high heat conditions, but i have over 300 miles on mine of grueling race conditions and no problems so far. im just wondering if theres a way to keep it cool without puting it in low or whatever.
 
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Old Jun 10, 2005 | 01:15 AM
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believe it or not i asked the same question today. look back a page or two. but one guy said he measured the temp and it was 110 degrees. it has to be a lot hotter that inside the cover though. i was thinking of somehow mounting a small fan on the inside of the cover. im sure somthing like that would extend the life of the clutch.
 
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Old Jun 10, 2005 | 08:49 AM
  #3  
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I thought about mounting a fan in there too but many people told thats not gonna help cool it because it will just be circulating all that hot air, not bringing in fresh air. I dont know for sure, but I think its worth a try. maybe it should be mounted in the air duct going to the clutch cover.
 
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Old Jun 10, 2005 | 11:18 PM
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Funny- I had the same impulse today and felt mine, my ankles were burning. It got a little hot today, about 85 maybe? Mine was hot to the touch, but not unbearably hot. I thought that maybe mine was slipping a little, I found myself pegging the gas a lot in some tight trails; that would usually be bad news, but it seemed like I had to do it to keep the speed up.

I dunno, maybe its just in my head... any easy way to check if a belts worn? Only 1100 miles, but about 400 are plowing and the rest are mudding.

A fan wouldnt do much good unless it brought in fresh air, like oondaddy said. And you can't make new vent holes because of water leakage. I think that they are designed to run that hot? I mean, it is a rubber belt spining really fast against metal wheels - its not like the engineers expected it to be cold in there. I would imagine the belt is designed to hold up to some pretty good heat.

t711
 
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Old Jun 11, 2005 | 09:41 AM
  #5  
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Forget about the small fan in the intake duct. I've been there and done that.
You would need a fan that could move over 600 cfm to cool down the inside
of the cover. The small fan that I used did fit inside the intake duct but only
moved 32 cfm. I then tried two 3x3 inch fans and a custom made duct mounted
to the frame. They only produced about about 180 - 220 cfm. They only dropped
the temp buy about 5 degrees. I now just use those fans to blow directly onto
the engine head since my TB is air cooled (see pics in my gallery). So, you
will have to use a pretty good size fan to cool down the inside of the clutch
housing. I've given up for now!
 
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Old Jun 11, 2005 | 12:30 PM
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Wouldn't it be better to blow hot air OUT? There is already a source in, now we need a way to vent .
 
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Old Jun 11, 2005 | 12:30 PM
  #7  
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During my race on sunday, my clutch cover got so hot my legs were getting really hot under my riding boots and pants. I am also a little concerned about it, but dont really have any ideas that wouldnt let a bunch of water in too.....
 
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Old Jun 11, 2005 | 02:06 PM
  #8  
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I don't know you are either blowing cool air in or sucking hot air out. I don't
think there would be any difference.
 
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Old Jun 12, 2005 | 12:12 AM
  #9  
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i was looking around my 4 wheeler and i found a computer 4 pin electic slot notbeing used in the handlebars, you could route a 120mm computer fan from the handle bars with a switch to the exhaust end of the caseing and suck the hot air out. those computer fans run at like 3000rpms, so theres plenty of air moving. i think i might try it.
 
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Old Jun 12, 2005 | 12:27 AM
  #10  
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if your not gunna be in any water then ied just make scoops for the belt cover
 
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