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How to install a Polaris/Warn winch on a 2005 Sportsman 500

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Old Mar 10, 2008 | 10:55 AM
  #1  
Elimin8r's Avatar
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Default How to install a Polaris/Warn winch on a 2005 Sportsman 500

<u> INSTALLING A WARN/POLARIS WINCH IN 21 STEPS</u>


    This is all from memory but I just did it yesterday so its all still fresh.
     
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    Old Mar 10, 2008 | 10:59 AM
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    stendori's Avatar
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    Default How to install a Polaris/Warn winch on a 2005 Sportsman 500

    wow, thats alot of typing lol. you should put that in your favorites so when some one ever ask that question you'll have it. good info
     
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    Old Mar 10, 2008 | 11:03 AM
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    Elimin8r's Avatar
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    Default How to install a Polaris/Warn winch on a 2005 Sportsman 500

    Actually alot of it is thanks to you Stendori. Wouldve had a much tougher time without your help. Thanks a ton.

    I wish I had taken pictures. I might be able to remember the size tools I used so I can provide a tool list for those who wish to use the guide.
     
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    Old Mar 10, 2008 | 05:17 PM
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    bbsq00's Avatar
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    Default How to install a Polaris/Warn winch on a 2005 Sportsman 500

    Where were you last week...LOL

    Well sound good to me, I also just finished putting my winch on my 800 yesterday also....Not bad at all, have to get out and use it now....
     
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    Old Mar 10, 2008 | 05:31 PM
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    OIown12's Avatar
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    Default How to install a Polaris/Warn winch on a 2005 Sportsman 500

    I can mount that winch in 19 steps!!!


    j/k [img]i/expressions/face-icon-small-wink.gif[/img]

    Great info. Save it for later. It will come in handy. There are posts asking for winch help every other day.
     
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    Old Mar 22, 2009 | 08:09 PM
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    rmontez's Avatar
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    Default How to install a Polaris/Warn winch on a 2005 Sportsman 500

    I know this is an old thread but I am in the process of installing a winch on my 08 800 touring and it seems to be the exact same steps as the ones used here except for the step 20? I would like to know if anyone has installed this winch on their machine and if it is the same steps for the 08? I would also like to know if I can put silicone over the connecting posts on the solenoid?

    Thanks
    Rene
     
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    Old May 23, 2011 | 01:59 PM
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    Default Wow

    I realize this thread is 2 years old, but MAN what a great set of instructions this is! Hellova lot easier to understand for me anyway. Only problem is I'm probably going to require at least 2 extra "grab a cold beer" steps to get it done properly.

    Again, sorry to bring up such an old thread, but it will really help me and I wanted to say thanks.
     
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    Old May 23, 2011 | 02:22 PM
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    One thing to add. Take off your wedding ring or any ring when reconnecting the battery. I almost welded my wedding ring to the engine when the ring bridged the gap between the pos. terminal and the engine. Burned about an 1/8" of skin off the ring finger too before I could get it off.
     
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    Old May 23, 2011 | 02:30 PM
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    My warn winch died on me a few years back so I took it off, I never do hard rides alone and every other ATV has a winch so if I get stuck I just let them get me out. I,m not paying another $350 for a new one. Plus I like the extra 50lbs of mounting plate and winch off of the front.
     
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    Old Jan 25, 2019 | 04:44 PM
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    David Lovelady's Avatar
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    Where do I find the guide
     
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