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2006 Sportsman twin Runs on one cylinder

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Old Jul 27, 2009 | 10:13 AM
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Question 2006 Sportsman twin Runs on one cylinder

Hey guys and gals im a noob to the posts so please bear with me. I have been having trouble with my twin running on one cylinder after going through a big mud or water hole. I changed the plugs and wires. I think it is an electrical/ moisture problem. I was told by the dealership it was most likely the wires but it did the same thing with the new wires on. Maybe Coil? Any suggestions would be greatly appreciated.
 
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Old Jul 27, 2009 | 10:15 AM
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Default One Cyl

Sounds like a coil issue.
 
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Old Jul 28, 2009 | 01:55 PM
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Do you think a guy could get away with spraying the coil with electrical sealant or am I gonna have to spring for a new coil?
 
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Old Jul 28, 2009 | 06:07 PM
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Go get some di-electric grease and put a quite a bit in each plug wire boot , should stop your problem, mine did the same thing.
 
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Old Jul 28, 2009 | 06:24 PM
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Originally Posted by Kerbbirds
Go get some di-electric grease and put a quite a bit in each plug wire boot , should stop your problem, mine did the same thing.
 
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Old Aug 6, 2009 | 01:08 PM
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Thanks for the tips guys. Just an F.Y.I. I found out that the coil had a tiny spot on the back where it was grounding out against the frame. When the water splashed up it would act as a conductor between the 2. Weird and probably a very rare problem but I hope that is it. I also filled the wires with the grease which was also a very good idea. Thanks again.
 
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Old Sep 27, 2009 | 09:11 AM
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I had the same exact problem on my '06 SP800 yesterday, the very first puddle I dropped a cylnder and turned right around. Sad! I'm gonna have to take my coil off the machine and inspect it closely. Just d-greasing the plug boots at the coil did nothing sadly. I'll report back. Erik
 
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Old Sep 27, 2009 | 09:47 AM
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Fix the rubbing problem first, silicon the woren area of coil and then use the electricial spray and on every wire connection you can see on the entire ATV.
 
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Old Sep 27, 2009 | 09:59 AM
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Originally Posted by TLC
Fix the rubbing problem first, silicon the woren area of coil and then use the electricial spray and on every wire connection you can see on the entire ATV.
When I pulled the wires from my coil and let them dangle, a fair amount of water poured out of the wire loom that surrounds the wires. Do you think I could have a cracked wire and the water getting in there is my culprit? Thanks, Erik
 
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Old Sep 27, 2009 | 10:11 AM
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Those coil wires are pretty heavy and hard to crack, Your talking about the round black plastic tubing the wires fish through? if so they will hold water no matter what they just defend againds rubbing wear aginst the frame.

Concentrate on the wire end connections only and see if that works first,before a bad spot in between which would be a long fustrating track down for sure.
 
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