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05 sportsman 700 efi cracked exhaust Y

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Old Aug 8, 2009 | 04:58 PM
  #1  
steffco's Avatar
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Default 05 sportsman 700 efi cracked exhaust Y

I recently got this bike and I am trying to work the bugs out of it.
Is it common for the y pipe comming off the head to crack?
Is it worth it to have it welded or should I replace it.
Is there a better aftermarket exhaust out there.

Thanks, hope you are tearing it up this weekend...
 
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Old Aug 8, 2009 | 06:50 PM
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helmethair78's Avatar
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The cracking is a common problem. I replaced the stock exhaust pipe with the updated 800 header and heat shield. It is cooler and wakes the motor up...
 
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Old Aug 9, 2009 | 08:38 AM
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I have the same machine and have also upgraded to the 800 header pipe.....

John
 
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Old Aug 9, 2009 | 09:34 AM
  #4  
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UTU
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From: West Paducah,Ky (GOD'S COUNTRY)
Default New 800 style header

Heres a link for the header on E-Bay BreezelawnGarden I have bought quite a bit from them. Good dealer and he will work with you on any problem if you have any.. Will haggle on the price too.


POLARIS SPORTSMAN 600/700/800 PERFORMANCE HEADER PIPE:eBay Motors (item 270407524857 end time Aug-11-09 08:54:32 PDT)
 
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Old Aug 22, 2009 | 02:31 PM
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Will those headers work with the stick muffler??
 
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Old Aug 22, 2009 | 04:12 PM
  #6  
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From: Laramie
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Yep, Im putting one on my 2002 700 also, along with the intake snorkle (ontop of the lid) off of the 800.
 
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Old Aug 24, 2009 | 08:30 AM
  #7  
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UTU
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From: West Paducah,Ky (GOD'S COUNTRY)
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Originally Posted by gregpolaris
Will those headers work with the stOCk muffler??
Yes,will fit.......
 
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