Polaris Discussions about Polaris ATVs.

Still have 4WD issues on my 95 Xplorer...need help!!!

Thread Tools
 
Search this Thread
 
Old Oct 27, 2010 | 02:31 PM
  #1  
xplorer400rookie's Avatar
Thread Starter
|
Trailblazer
Joined: Oct 2010
Posts: 37
Likes: 0
Default Still have 4WD issues on my 95 Xplorer...need help!!!

Ok so I got my new battery installed and tried by-passing shift selector switch which seemed to work, because now my reverse...nuetral, and AWD lights are all working, but I still dont have power to front wheels...What else could be causing this issue??? Dirty fluid in hubs?...What fluid do these use?

I can see the chain is ok, but what triggers the power to front drive system?
 
Reply
Old Oct 27, 2010 | 03:40 PM
  #2  
MECHANIKE's Avatar
Pro Rider
Joined: Dec 2007
Posts: 950
Likes: 0
From: cary illinois
Default

type f transfluid will work in a pinch for the hubs,should have NO play in the hubs,,,,,,,,,,
 
Reply
Old Oct 28, 2010 | 02:42 AM
  #3  
stendori's Avatar
Super Quad Patrol
I'm watching you!
20 Year Member
Joined: Jul 2003
Posts: 14,269
Likes: 8
From: central maine
Default

check to see if there is power going to the hubs.
 
Reply
Old Oct 28, 2010 | 02:36 PM
  #4  
xplorer400rookie's Avatar
Thread Starter
|
Trailblazer
Joined: Oct 2010
Posts: 37
Likes: 0
Default

I do have power going down to both hubs, so i took hubs all apart and cleaned everything really good!....then went to fill hubs and ended up breaking off allen wrench in one plug...now I can deal with this crap...gonna bring it to work and see if I can mill it out or just add a new plug...always something!....So do you guys think if I have power to each hub that once I get refilled with fluid it should work???
 
Reply
Old Oct 28, 2010 | 05:33 PM
  #5  
TLC's Avatar
TLC
Extreme Pro Rider
God forbid he lets the polishing secret out!
Joined: Jul 2006
Posts: 11,805
Likes: 0
Default

ATV Time :: View topic - Polaris Demand Drive Hub Q&A Picture Guide to Service
 
Reply
Old Oct 29, 2010 | 04:08 AM
  #6  
xplorer400rookie's Avatar
Thread Starter
|
Trailblazer
Joined: Oct 2010
Posts: 37
Likes: 0
Default

Thanks alot TLC for this link!...Well I went thru and did everything in the step by step process, now will just have wait till morning to try it out
 
Reply
Old Oct 29, 2010 | 01:53 PM
  #7  
xplorer400rookie's Avatar
Thread Starter
|
Trailblazer
Joined: Oct 2010
Posts: 37
Likes: 0
Default

Ok so I went thru the everything...pole clearance is great...magnets are strong enough to hold a med size screwdriver..they work properly with switch...detected some magnetism on shaft, but not on armatuer plates, but did notice the shiny ring on outer edge and also about 1/8 in away from inner edge too!...Could this be my whole problem???...and everything else checks out great...I did notice that a couple of the rollers had slight rust on them too (due to really low oil level), but they cleaned up really well!, So Im at a loss as to what else it can be at this point....Plz help need wheeler for hunting next weekend...Could someone please explain to me how this system works once the magnets get powered.
Thanks!
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
COFatboy
Polaris
12
May 2, 2020 12:06 AM
Jenn1
Kawasaki
3
Sep 8, 2015 09:16 AM
Findlay Tulloch
Polaris
23
Aug 25, 2015 05:00 PM
WesTech
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
11
Aug 11, 2015 07:55 AM
Unzzy66
Chinese Quads
1
Jul 11, 2015 10:01 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 06:21 PM.