1) Engine problems.. If your quad wont run..post in here.

Kazuma Falcon 90 not starting

Thread Tools
 
Search this Thread
 
Old Feb 24, 2015 | 11:14 PM
  #1  
pjgorman85's Avatar
Thread Starter
|
Weekend Warrior
Joined: Feb 2015
Posts: 12
Likes: 0
Default Kazuma Falcon 90 not starting

I just bought a Kazuma Falcon a few days ago and the guy I got it from said all it needs was a starter or coil. I just got a starter solenoid and installed it but it won't even turn over. The battery was fully charged (it read about 13 volts). I checked the solenoid and it's getting power but where do I go after that? I think it might be the ignition switch... I'm thinking about ordering a new cdi and ignition coil. Any suggestions??
 
Reply
Old Feb 25, 2015 | 02:51 AM
  #2  
merryman's Avatar
Elite Pro Rider
10 Year Member
Liked
Joined: Oct 2013
Posts: 7,513
Likes: 392
From: Lancaster England
Default

In this case, I'm with the seller, Your starter is probably toast. Easy check, put a 12v test lamp between the battery negative and the live wire on the starter. Ignition on, press the start button, if the lamp lights and the starter doesn't turn, your starter has had it. New brushes might cure it but new starters are cheap for Chinese stuff.
 
Reply
Old Feb 26, 2015 | 08:10 PM
  #3  
pjgorman85's Avatar
Thread Starter
|
Weekend Warrior
Joined: Feb 2015
Posts: 12
Likes: 0
Default

I took your advice and got a new starter! I pulled the old one off and a spring shot out, it just looked pretty rough! I also bought a new cdi and coil because I was going to re-adjust the boot for the spark plug and the damn thing broke right off!I hope that all works.

I only paid $250 for the quad and am close to $50 in parts maybe more if I decide to put a new carb on or just clean the one that's already on it.

Quick question...
Are a lot of the ball joints interchangeable with the Chinese ATV's? Mine are pretty much all shot and the ones on eBay for "Kazuma" seem to be more expensive than the generic Chinese ones.
 
Reply
Old Feb 26, 2015 | 08:14 PM
  #4  
whygostockcom's Avatar
Banned
Joined: Dec 2013
Posts: 61
Likes: 0
Default

Most ball joints are part of the A-arm, unlike larger quads. Check that before ordering.
 
Reply
Old Feb 26, 2015 | 09:03 PM
  #5  
pjgorman85's Avatar
Thread Starter
|
Weekend Warrior
Joined: Feb 2015
Posts: 12
Likes: 0
Default

So they are probably all one piece then? I just glanced at them so I really couldn't tell, but I'm trying to get it running before I stick any more money into the suspension!
 
Reply
Old Feb 28, 2015 | 09:07 AM
  #6  
Zrock's Avatar
Super Quad Patrol
Joined: Aug 2013
Posts: 2,274
Likes: 20
Default

If their anything like my Gio 110 they are separate with a bushing. What i found on mine was the ball joint was not bad it was the bushing. They are just a little steel insert and it had play between the A arm and bushing. 2 spot welds and all tight. For the bushing you may be better off to take the a arm off and go to local machine shop and have them cut you some brass or mild steel since i have not seen the bushing by itself on ebay. Also what i found its cheaper to buy the whole steering knuckle than it is to buy the ball joint. Mine ball joints are $20 pc but i can buy the whole knuckle for $27
 
Reply
Old Mar 2, 2015 | 06:55 PM
  #7  
pjgorman85's Avatar
Thread Starter
|
Weekend Warrior
Joined: Feb 2015
Posts: 12
Likes: 0
Default Update

So I got all the new parts and installed them. A new starter, coil, solenoid, and a cdi but now I don't have any spark!! Could the timing have anything to do with that? When I put the starter in the timing chain was off the sprocket so I took the side cover off and put the chain back on, I don't think that messed with the timing though. I checked the wiring and kill switch in the back ant there wasn't a short. Any ideas??
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
MikeyBoyesq
ATV Racing
1
Nov 27, 2020 02:44 PM
TegraQuad
1) Engine problems..
13
Nov 26, 2017 01:40 PM
merryman
Chinese Quads
1
Jun 27, 2015 03:31 AM
1000gade
ATV Videos
0
May 27, 2015 12:37 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 03:33 PM.