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1998 Polaris Xplorer 400 Voltage Regulator

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Old Jun 6, 2015 | 09:01 PM
  #1  
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Default 1998 Polaris Xplorer 400 Voltage Regulator

Please help!

Bad rectifier on the above atv. The rectifier that I removed only has white, black, green and yellow with red stripe wires. EVERY search online for this year atv shows a rectifier that has waaayyyy more wires! i know the one i pulled out is original as i am friends with the original owner. What is the story here?
 
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Old Jun 6, 2015 | 11:14 PM
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You're removing the speed limiter , not the voltage regulator .
The voltage regulator should look like this -


http://www.ebay.com/itm/Voltage-Regulator-Rectifier-Polaris-Sportsman-400-500-1996-1997-2001-2002-/231308482777?hash=item35db0f58d9&vxp=mtr
 
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Old Jun 6, 2015 | 11:16 PM
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well that is for an xplorer 300 and mine is a 400
 
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Old Jun 6, 2015 | 11:31 PM
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Another one with a better pic -


http://www.ebay.com/itm/Rectifier-Regulator-FITS-POLARIS-XPLORER-400-1998-2002-NEW-/270648158151?hash=item3f03e327c7&vxp=mtr
 
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Old Jun 6, 2015 | 11:32 PM
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Says on the bottom of page that it fits 1998 explorer 400 also
 
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Old Jun 7, 2015 | 03:28 AM
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One of the most common shared regulators used by Polaris. The updated part number(2205046) from the original 4060191 also fits a lot of 4 stroke machines along with the Explorer 400 2 stroke. Any regulator listed that replaces either one will work.


Usage : 2205046 Regulator

Year Product Model Assembly
SERIES 11 RGR RANGER ELECTRICAL/BATTERY - A11RB42AA/A11RD50AA/AB/A11RF50AA (4981798179B03)
SERIES 10 RGR RANGER ELECTRICAL - BATTERY - A10RB42AA (4970937093B03)
2002 ATV TRAIL BOSS ELECTRICAL/TAILLIGHT - A02CA32AA/AB (4969816981C01)
2002 ATV MAGNUM 325 2X4 ELECTRICAL/TAILLIGHT - A02CB32AA/AB/FC (4970107010C03)
2002 ATV 325 MAGNUM 2X4 HDS ELECTRICAL/TAILLIGHT - A02CB32AA/AB/FC (4970107010C03)
2002 ATV MAGNUM 325 2X4 ELECTRICAL/TAILLIGHT - A02CB32AA/AB/FC (4970107010C03)
2002 ATV MAGNUM 325 4X4 ELECTRICAL/TAILLIGHT - A02CD32AA/AB/AC/FB (4970147014C09)
2002 ATV MAGNUM 325 4X4 ELECTRICAL/TAILLIGHT - A02CD32AA/AB/AC/FB (4970147014C09)
2002 ATV 325 MAGNUM 4X4 HDS ELECTRICAL/TAILLIGHT - A02CD32AA/AB/AC/FB (4970147014C09)
2002 ATV MAGNUM 325 4X4 FREEDOM ELECTRICAL/TAILLIGHT - A02CD32AA/AB/AC/FB (4970147014C09)
2002 ATV XPLORER 400 ELECTRICAL/TAILLIGHT - A02CG38CA (4970247024C06)
2002 ATV SPORTSMAN 400 ELECTRICAL/TAILLIGHT - A02CH42AA (4968536853C06)
2002 ATV SPORTSMAN 400 ELECTRICAL/TAILLIGHT - A02CH42AA (4968536853C06)
2002 ATV SPORTSMAN 400 ELECTRICAL/TAILLIGHT - A02CH42AA (4968536853C06)
2002 ATV XPEDITION 325 ELECTRICAL/TAILLIGHT - A02CK32AA (4970287028B12)
2002 ATV XPEDITION 425 ELECTRICAL/TAILLIGHT - A02CK42AA/AB (4970327032B12)
2001 ATV TRAIL BOSS ELECTRICAL/TAILLIGHT - A01AA32AA (4963816381C004)
2001 ATV TRAIL BOSS ELECTRICAL/TAILLIGHT - A01AA32AA (4963816381C004)
2001 ATV TRAIL BOSS 325 SE ELECTRICAL/TAILLIGHT - A01AA32AA (4963816381C004)
2001 ATV MAGNUM 325 2X4 ELECTRICAL/TAILLIGHT - A01CB32AA (4963966396C003)
2001 ATV MAGNUM 325 2X4 ELECTRICAL/TAILLIGHT - A01CB32AA (4963966396C003)
2001 ATV 325 MAGNUM 2X4 HDS ELECTRICAL/TAILLIGHT - A01CB32AA (4963966396C003)
2001 ATV MAGNUM 325 4X4 ELECTRICAL/TAILLIGHT - A01CD32AA (4964026402C008)
2001 ATV MAGNUM 325 4X4 MOSE ELECTRICAL/TAILLIGHT - A01CD32AA (4964026402C008)
2001 ATV 325 MAGNUM 4X4 HDS ELECTRICAL/TAILLIGHT - A01CD32AA (4964026402C008)
2001 ATV XPLORER 400 ELECTRICAL/TAILLIGHT - A01CG38CA (4963916391C006)
2001 ATV SPORTSMAN 400 ELECTRICAL/TAILLIGHT - A01CH42AA (4964436443C004)
2001 ATV SPORTSMAN 400 ELECTRICAL/TAILLIGHT - A01CH42AA (4964436443C004)
2001 ATV SPORTSMAN 400 ELECTRICAL/TAILLIGHT - A01CH42AA (4964436443C004)
2001 ATV XPEDITION 325 ELECTRICAL/TAILLIGHT - A01CK32AA (4964086408B013)
2001 ATV XPEDITION 425 ELECTRICAL/TAILLIGHT - A01CK42AA (4964136413B012)
2001 ATV XPEDITION 425 ELECTRICAL/TAILLIGHT - A01CK42AA (4964136413B012)
2001 ATV XPEDITION 425 ELECTRICAL/TAILLIGHT - A01CK42AA (4964136413B012)
2000 ATV TRAIL BOSS ELECTRICAL/TAILLIGHT - A00AA32AA (4949914991C005)
2000 ATV TRAIL BOSS ELECTRICAL/TAILLIGHT - A00AA32AA (4949914991C005)
2000 ATV TRAIL BOSS ELECTRICAL/TAILLIGHT - A00AA32AB (4960076007C005)
2000 ATV MAGNUM 325 2X4 ELECTRICAL/TAILLIGHT - A00CB32AA (4949354935C001)
2000 ATV MAGNUM 325 2X4 ELECTRICAL/TAILLIGHT - A00CB32AA (4949354935C001)
2000 ATV 325 MAGNUM 2X4 HDS ELECTRICAL/TAILLIGHT - A00CB32AA (4949354935C001)
2000 ATV MAGNUM 325 4X4 ELECTRICAL/TAILLIGHT - A00CD32AA (4949404940C004)
2000 ATV MAGNUM 325 4X4 ELECTRICAL/TAILLIGHT - A00CD32AA (4949404940C004)
2000 ATV 325 MAGNUM 4X4 HDS ELECTRICAL/TAILLIGHT - A00CD32AA (4949404940C004)
2000 ATV 325 MAGNUM 4X4 HDS II ELECTRICAL/TAILLIGHT - A00CD32AA (4949404940C004)
2000 ATV XPLORER 400 ELECTRICAL/TAILLIGHT - A00CG38CA (4954875487C010)
2000 ATV SPORTSMAN 335 ELECTRICAL/TAILLIGHT - A00CH33AB (4957715771C006)
2000 ATV SPORTSMAN 335 ELECTRICAL/TAILLIGHT - A00CH33AB (4957715771C006)
2000 ATV SPORTSMAN 335 ELECTRICAL/TAILLIGHT - A00CH33AC (4959905990C007)
2000 ATV SPORTSMAN 335 ELECTRICAL/TAILLIGHT - A00CH33AC (4959905990C007)
2000 ATV SPORTSMAN 335 ELECTRICAL/TAILLIGHT - A00CH33AC (4959905990C007)
2000 ATV SPORTSMAN 335 ELECTRICAL/TAILLIGHT - A00CH33AC (4959905990C007)
 
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Old Jun 7, 2015 | 04:08 PM
  #7  
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guys...you are highlighting the exact problem i am trying to get help with

Yooper-The first one you sent fits a 300 xplorer....yet looks just like the one i pulled from my machine


the second one you sent is the one that everyone says is for the 400....it has too many wires compared to what i removed


Polaris tech-The second part number is the one they say fits the 400, but it has twice as many wires as what i pulled out of my machine


did I pull the wrong part out of my machine? is there another part that looks just like a rectifier with less wires??
 
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Old Jun 7, 2015 | 04:15 PM
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Look at my photo album on here to see what the part that is in my machine looks like
 
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Old Jun 7, 2015 | 05:16 PM
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You are confusing the reverse speed limiter with the regulator.. The module you show a pic of has a brown,white,green,y/r and black.This the the LR44 reverse limiter module that I'm looking at now in the wiring schematic. The regulator wire colors are Yellow,Y/Brown,Y/Red,Brown and Red!
 
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Old Jun 7, 2015 | 05:47 PM
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LOL!....well that would explain it. Looks very similar. SO, where would the rectifier be then?
 
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