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Need Help With Raptor Tranny

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Old Mar 17, 2003 | 03:26 PM
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Default Need Help With Raptor Tranny

I just replaced the 01 gears with 02 and it worked for the first 10 minutes. Then when i let loose some how third gear lost a couple teeth, 2 on the main axle and 1 on the driven axle. Everything worked fine an shifted good when I tested it. What could have caused that to happen? Manufacturing defect, shifting under load, in 2 gears at once? The teeth broke off at the base of the gear, not at the tips. It didn't ruin anything else, i got pictures but no place to post them.
 
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Old Mar 17, 2003 | 03:42 PM
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Default Need Help With Raptor Tranny

You can send them to me and I will post them. mike@raptortranny.com

Only thing I can think of is an old '01 gear possibly got back in the mix with the new? I would have to look at it to determine though.
 
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Old Mar 17, 2003 | 03:56 PM
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Default Need Help With Raptor Tranny

Send all of the pics you have too Warrior007....I would like too see as well.
 
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Old Mar 17, 2003 | 04:23 PM
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Default Need Help With Raptor Tranny

I noticed that on all the 02 gears I got the teeth had a small groove cut in the center all the way around the gear - the 01s didnt have this. I think this is a quick way to identifty the 02 parts ? - Correct ?
 
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Old Mar 17, 2003 | 05:17 PM
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Default Need Help With Raptor Tranny

On mine some had the groove and some didnt. Im not sure what that is for
 
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Old Mar 17, 2003 | 07:35 PM
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Default Need Help With Raptor Tranny

Warrior- I sent you the pics, I also have some pics of my broken subframe and x-33 axle if anyones interested. The mainshaft, the one that the clutch splines onto, if that had freeplay to move in and out a little bit could that have broken the gears?
 
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Old Mar 17, 2003 | 07:46 PM
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Default Need Help With Raptor Tranny

I got the pictures, im loading them on a different pc, then I will put them on a page.

I believe the main axle has just a c-hair of play, the play is set by the reverse pinion
 
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Old Mar 17, 2003 | 08:31 PM
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www.raptortranny.com/broken02.php

Is it possible an old 01 gear found its way back in with the new? it would bind something fierce and would break teeth like that. I cant count the teeth in the picture to figure it out. other than that it looks ok from what I see. Other than the gears look like they were put under ALOT of pressure when this happened unless scoaring like in the pictures can occur in 10 minutes.
 
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Old Mar 17, 2003 | 08:44 PM
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Default Need Help With Raptor Tranny

Warrior - Thanks for posting the pictures.

If you look at the last pic the gears are assembled in the case and engaged. Is it fully engaged? It only looks halfway in but thats how they all look.
 
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Old Mar 17, 2003 | 08:52 PM
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I just sent you an email with a pic attached from my tranny. check that one out for some comparison its kinda the same angle as your last photo.

I will put it on the site too.
 
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