2005 Baja Motorsports Wilderness 250
 

Hello all,

Just picked up a Wilderness 250 and after reading the drive issue, looks to be a common problem. Tomorrow, I am going to try and get the gear cover off and see what's there, but have a feeling I will be mirroring the exploding case. The quad is almost complete, just missing the front brake handle assembly and air filter housing.

I did find this link to the parts list with numbers, but leary on the actual site since I already heard nightmares on partsyahoo.

QJ WD 250

Here are a bunch of pics of her. I took some close up shots on the cracks, which is where I plan to investigate first. Gear shift lever does not move. Ford Logo removed after pics were taken ;)

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Disassembly begins. Got both inner and outer gearcase broken. All gears still look good.

http://www.porsche928forums.com/imag...gearcase/1.jpg

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My Parts needs:

1) Gear Case Cover WD250-905

2) Gear Case Inner WD250-903

3) Carburetor Rebuild Kit

4) Plastic piece that holds the gear lights

Removed the carb and opened up the bowl. Lot's of gunk and what seemed to be melted o-ring. I need to rebuild it. Anywhere I can get the carb rebuild kit?

FYI, been posting and it's been real quiet here. Did I post to the wrong forum or something?

http://www.porsche928forums.com/imag...250/carb/1.jpg

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http://www.porsche928forums.com/imag...50/carb/10.jpg

It may be easier to buy a whole new carb.. The Chinese dont usually break down part assys like the Japanese do..

It was Sunday.. it rained in Ca.. I was riding.. not sure where everyone else was.

I actually bought a Beartracker rebuild kit, I really just needed the bowl o-ring. I'll post up the part number if it fits. I may use some of the other jets if they fit and maybe the float valve. We'll see. Where in Cali are you?

Took apart the gearcase methodically, just so I don't miss anything. Not real hard to dissemble. My cases on the other hand look unrepairable. I was hoping to get the local aluminum welder to patch it up. I'm gonna clean it up a bit and see if the puzzle pieces fit.

http://www.porsche928forums.com/imag...assemble/1.jpg

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Removed the Seals and Bearings. 250 degrees in oven for the bearings, after 10 mins one dropped out, after 20, the smaller one I used a small pick and it pulled right out.

http://www.porsche928forums.com/imag...bearings/1.jpg

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Cool.. hope it works and yes if it does let us know..

Central Ca. 30 miles west of Modesto.

Nope, no worko. eBay lister ended up posting pics of a generic carb kit and "not" the actual item. Bowl o-ring is a paper gasket. Then wants me to give up 20% for restocking on unopen item. Ughh, Terrible seller.

http://www.porsche928forums.com/imag...it/carb-ad.jpg

http://www.porsche928forums.com/imag.../wrong-kit.jpg