2003 Sportsman 500 HO not starting (turns over not firing)
#1
2003 Sportsman 500 HO not starting (turns over not firing)
The sportsman will not start for me. It turns over no problem using the starter. I’ll crank it for a while then eventually make a loud pop noise. The air seems to come through the carb.
i got it to run briefly yesterday using starter fluid. That was short lived. I could not get it to start after that using starter fluid.
one weird thing i noticed. After trying to start it for a while using the start button the engine just wouldn’t move. I forgives this was due to me drawing on the battery. So i went to use the pull start. It was solid, would not move. After a decent amount of time passes i use the cord and it moves again.
-I checked compression,80 psi.
-it has a spark, replaced the spark plug
-i checked fuel flow. It’s not a heavy flow but it’s moving the gas. I cleaned the fuel pump. Just dusty no mud.
-i removed and cleaned the carb.
-I removed and cleaned the starter. One of the brushes was stuck.
-battery is good. About a year old.
-Air-filter ER is nice and clean
-new gas
-i pulled the valve cover off. Everything moves, no metal or grinding noise
I’m about to remove the engine and start looking inside. Any help would be greatly appreciated!!
Sorry for the repost. I posted this on another thread by mistake.
i got it to run briefly yesterday using starter fluid. That was short lived. I could not get it to start after that using starter fluid.
one weird thing i noticed. After trying to start it for a while using the start button the engine just wouldn’t move. I forgives this was due to me drawing on the battery. So i went to use the pull start. It was solid, would not move. After a decent amount of time passes i use the cord and it moves again.
-I checked compression,80 psi.
-it has a spark, replaced the spark plug
-i checked fuel flow. It’s not a heavy flow but it’s moving the gas. I cleaned the fuel pump. Just dusty no mud.
-i removed and cleaned the carb.
-I removed and cleaned the starter. One of the brushes was stuck.
-battery is good. About a year old.
-Air-filter ER is nice and clean
-new gas
-i pulled the valve cover off. Everything moves, no metal or grinding noise
I’m about to remove the engine and start looking inside. Any help would be greatly appreciated!!
Sorry for the repost. I posted this on another thread by mistake.
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Bhammon2
Polaris
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03-23-2018 07:04 AM
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