After looking again every thing makes sense. It's the ecm model. Your right opt I was confusing the Cdi with the regulator. TI me to call the dealer about recall.

 

You have the UPDATED ecm module already in place of the Black finned Chinese ecm,but these can fail also. I've replaced several of these silver Sure Power modules on the same atvs..Same as several members have had to do. Won't help calling the dealer on this as it's out of your pocket now. They only allowed a one time replacement. I've only been able to have a second one warrantied only because it failed within a 3 month period and I talked to Polaris about it. Sucks I know.. You might try to, clean up the connector and use some niogel grease to see if that helps.. This module contains the main circuit breakers,battery protection circuit,fan control along with controlling charging.Too many functions imo..

 

Well that's good to know, sucks it won't be covered. Time to start double checking grounds and connections. Also going to test the 3 stator wires again to double check.

 

Well apparently I didn't read my multimeter right the first time I checked the stator. I got .7 ohm with all three combos on the yellow wires. Thing still won't even pull start or run without hooked to my KQ I even swapped in the battery from my kq and still only shows 12ish volts. I checked and cleaned all the grounds and connections everything appears fine. Should I tell my buddy to go ahead and bite the bullet and order a new ecm?

 

If it just shows battery voltage when running,then yes sounds like a new ecm is needed.

 

The display shows every thing on it, gas lever, rpms, ect.

 

Best to check voltage directly at the battery rather than relying only on the display. If it just shows 12 volts with engine running at an idle,then I'd say another ecm has bit the dust. Here's one from one member of the forum that got hot and melted.

 

That's what I've been doing, checking directly at the battery, looks like we will try a new ecm, thanks for the help! I'll update when we swap it out.

 

New ecm installed and charging great! Thanks for the advice everyone!

 

Another ecm bit the dust..