Polaris Discussions about Polaris ATVs.

pull start problem

Old Oct 2, 2005 | 12:50 AM
  #1  
POLARISSportsman500HO's Avatar
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Range Rover
Joined: Jan 2005
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Default pull start problem

When I use the pull start on my 04 Sp 500 it doesn't roll back into the casing. I did just drain the recoil using the plug on the bottom and there was quite a bit of water in there. Do you think it might be starting to rust in there? Should I pull the whole thing apart and check? If it is starting to rust what should I use on it? Any help is appreciated.

Thanks

Ty
 
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Old Oct 2, 2005 | 11:44 AM
  #2  
Blaster200FMF's Avatar
Range Rover
Joined: Apr 2003
Posts: 146
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Default pull start problem

I just had to do mine , it was stuck really bad .
Its very easy to do , take off the cover and remove it , believe it or not this thing works with grease , without it ,...it wont move.
After taking the bolts off and recoil hosing cover completely off...............

Remove the center bolt from the friction plate , it will all come apart after that , you will see a ratchet pawl and a spring , grease everything including the friction plate , then wind it all back up as usual and reinstall. When you take it apart , remember how it looks and put it back together the same way , it took me about 45 from start to finish.

PS. only tighten the friction plate to 5 - 6 foot pounds of torque , any tighter and it will not wind back up.

Good Luck.
 
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