Polaris Discussions about Polaris ATVs.

starting to get this thing back together 96 400 scrambler

Thread Tools
 
Search this Thread
 
  #1  
Old 03-16-2018, 12:30 AM
Eyeballsdeep's Avatar
Trailblazer
Thread Starter
Join Date: Sep 2013
Posts: 50
Likes: 0
Received 0 Likes on 0 Posts
Default starting to get this thing back together 96 400 scrambler




I picked up the freshly bored over cylinder and piston, going to pick up the crank and gaskets and bearings tomorrow. The guys at the machine shop did a good job on the bore, looks brand new now. I will defiantly go back there again. they are a small town auto parts supplier, whom I already have an account with, so i got a discount on the machining aswell. 30% discount is money saved only $90.00 taxes included. (Im in Canada so you USA guys probably pay allot less.) I also got payed for what i have finished so far on this bike. 4x4 works now. winch works. lights work. front shocks are out, although I had to bust out the oxy acetylene to get the spacer nut off the old strut. A pipe wrench and a 3' breaker bar was not up to the task. I think these struts have never been changed.
 
  #2  
Old 03-16-2018, 08:01 AM
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Join Date: Jun 2008
Location: North Texas
Posts: 24,352
Likes: 0
Received 33 Likes on 33 Posts
Default

Good cross hatching marking on the cylinder but make sure any rough edges on the ports are relieved.Kinda looks like they are but take a small round file and work around the ports a little just to make sure a ring won't snag.
 
  #3  
Old 03-16-2018, 12:48 PM
user493's Avatar
Moto Psycho
Join Date: May 2008
Location: Michigan
Posts: 8,747
Likes: 0
Received 3 Likes on 3 Posts
Default

A set of Swiss Pattern mini files comes in handy for jobs where you don't want to remove much metal, but want to smooth it out. I don't know if there are any better tools for working on the ports, but they're what I have for fine metal work.
 
  #4  
Old 03-17-2018, 10:59 PM
Eyeballsdeep's Avatar
Trailblazer
Thread Starter
Join Date: Sep 2013
Posts: 50
Likes: 0
Received 0 Likes on 0 Posts
Default

thanks guys. yah they did the ports already, looks good to me.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
BeltDrive
Polaris
5
04-30-2004 05:37 PM
momlovinquading
Polaris
2
04-22-2004 12:09 PM
BeltDrive
Polaris
3
04-15-2004 09:09 AM
tbird187
Honda
2
08-15-2003 12:53 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: starting to get this thing back together 96 400 scrambler



All times are GMT -5. The time now is 11:36 PM.