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2001 polaris trailblzer 250 pull start not grabing flywheel

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2001 polaris trailblzer 250 pull start not grabing flywheel

  #1  
Old 05-15-2019, 05:43 AM
Weekend Warrior
Thread Starter
Join Date: Apr 2019
Posts: 19
Default 2001 polaris trailblzer 250 pull start not grabing flywheel

ok guys so my pull start broke and i had to take it to a shop to get repaired because it is different than any thing i have seen. so i got the pull start fixed but when i place it back onto the atv it just loosely pulls the rope out and will not catch the fly wheel and turn it any thoughts?
 

Last edited by bobbyj23; 05-15-2019 at 05:44 AM. Reason: grammer
  #2  
Old 05-20-2019, 05:21 AM
Weekend Warrior
Thread Starter
Join Date: Apr 2019
Posts: 19
Default some what Resolved !

ok guys so first thing i did was spray PB blaster into the housing of the bull starter and let it soak into that mechanism. then i cut down the spring a little bit to get it to snap back nicely. after doing both of those things i sprayed a little bit of lithium grease into the mechanism and lightly taped on it with a hammer then i started working the mechanism by pulling the cord in and out until i got the peace that's spose to come out and grab the wheel on the fly wheel to come in and out very good. at this point i re-installed it onto the atv but it was still not working. i remembered i read some where a while back that the fly wheel has to be in a certain position. I'm not sure if it was luck or not but i turned the fly wheel until i felt some tension and re installed the pull start setup and bam just like that it was functioning great. sorry for the crappie explanation.
 
  #3  
Old 05-20-2019, 10:58 AM
Trailblazer
Join Date: Jul 2016
Posts: 56
Default

Congrats! Glad you were able to fix it.

Hopefully you can get a refund from the shop that "fixed" it the first time since they obviously didn't do their job.
 
  #4  
Old Yesterday, 04:56 AM
Weekend Warrior
Thread Starter
Join Date: Apr 2019
Posts: 19
Default

Originally Posted by pigseye View Post
Congrats! Glad you were able to fix it.

Hopefully you can get a refund from the shop that "fixed" it the first time since they obviously didn't do their job.
yeah really! I'm not use to working on 2 stroke atvs so its a little different lol. any one know where i can find a free service Manuel online ? and a owners Manuel ?
 
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