Ask The Editors: Big Bear CDI Box Compatibility

Ask The Editors: Big Bear CDI Box Compatibility

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Yamaha Big Bear 400 CDI Box solutions
A machine that slips through the part # cracks.

Dear ATVC: I purchased a 2001 Big Bear 400 with no spark and after multiple tests I have came to the conclusion that the CDI box is bad/ I need to replace it. My question is that since it shows that there are not any compatible CDI units other than a new one specific to this quad, I can’t see spending $400 on a CDI box if I can use one off another machine. I have looked and the Kodiak has the same plug and very similar wiring diagram. Has anyone used a different CDI box on a Big Bear similar to mine?

We see the dilemma here – the OEM part is stated as compatible with that year’s Kodiak 400 as well as the Big Bear 350 but not the Big Bear 400. And at nearly $500 new, that is way too pricey a gamble to see if it would work. However, we do have a solution.

The OEM part # for the Big Bear 400’s CDI box would be 5FU-85540-20.
Yamaha Big Bear 400 CDI Box solutions
The important part of that number is the middle – 85540. Doing a quick cross-reference we find that there are indeed aftermarket boxes that are listed as compatible on eBay for cheap. How cheap? Well under $20 brand new and free shipping. Here’s an example of one for $18.97 available right now.

We’re not sure we’d risk OEM pricing but for $20 – we’d give it a go and see if cures your problems. If so, you know in the future that the boxes are indeed compatible should you opt to upgrade. If not, recovering the cost of investment by relisting the cheapie should be a breeze.

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