I've got a problem with the shield on the right side of the gas tank. It's a big ugly plastic shield to protect the tank from stones,etc. from the right hand rear wheel.
The problem is that stuff like little stones and mud get all jammed up in there and I want to remove it to give a good cleaning. Has anyone got step by step instructions for removing the tank?? or a solution to keep crap from getting in there in the first place??

 

Smokin, I would leave the guard there because it protects the tank from heat and it is also what helps keep the tank mounted to the frame and protects it from damage from rocks and sticks hitting it while riding. I sealed the gap on mine with 100% black silicone before I rode it the first time. If I were you, I would pull the tank and make sure it is completey cleaned out and then clean the surface where the silicone will be with alcohol and then seal it. I have never pulled the tank so I can not help you with removal.
Good luck.

 

First of all what year and model of ATV do you have?

Have you considered some spray foam like what they use for insulation. The stuff will stick to anything basically. Probably can get some from Home Depot.


REMOVING
1. Remove the seat.
2. Remove the rear rack and fenders
3. Disconnect the hose(s) from the fuel pump to
the carburetor(s).
4. Remove the cap screws securing the gas tank to
the frame.
5. Disconnect the fuel gauge connector; then
remove the gas tank.

 

It's a 2005 and it's a 500 Automatic.

 

I've noticed this problem also, but I just use a pressure washer and blast it in the gap between the shield and the tank. It takes a little while, but you can get everything out that way. It only seems to accumulate in there after some serious mudding, so I only end up doing it a couple times a year.