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Help with 4x4? Popping sound! Magnum 425

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Old Nov 25, 2007 | 04:13 PM
  #1  
goodblasson's Avatar
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Default Help with 4x4? Popping sound! Magnum 425

Ok guys, I just bought a 96 polaris magnum 425, I have a loud popping sound comming from the left front end of the bike when a load is applied in 4x4. What could this sound be? The bike new to me so I dont really know how to diagnose the problem. It sounds like the chain maybe jumping teeth but I have no idea at all... Anyone have any advice on how to troubleshoot this problem. All input is greatly appreciated!
 
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Old Nov 25, 2007 | 04:17 PM
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Default Help with 4x4? Popping sound! Magnum 425

probably needs new chains and sprockets your gonna have to check the sprockets and chain or it could be a bad cv joint
 
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Old Nov 25, 2007 | 04:29 PM
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Default Help with 4x4? Popping sound! Magnum 425

if it's not engaging when u put a load on it right away, but then it pops and it engages, then it could be the magnets inside the hilliard clutch
 
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Old Nov 26, 2007 | 01:27 AM
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Default Help with 4x4? Popping sound! Magnum 425

what do the magnets do inside the hillard clutch? are they hard to change? is this a common problem?
 
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Old Nov 26, 2007 | 02:34 AM
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Default Help with 4x4? Popping sound! Magnum 425

Ok, after further inspection I found that larger of the front sprockets is missing 2 teeth in succession. I guess the chain is slipping at this point therefore causing the sound.

How hard is it to change all these front sprockets and chains. How much of the bike do I have to remove to get to these parts.

Please help..
 
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Old Nov 26, 2007 | 07:31 AM
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Default Help with 4x4? Popping sound! Magnum 425

dont know i had all mine done at a shop it was very pricey.
 
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