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Stator issues...Different wiring colors.

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Old Nov 30, 2007 | 10:29 AM
  #1  
custom1106's Avatar
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Weekend Warrior
Joined: Nov 2007
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Default Stator issues...Different wiring colors.

I'm having a little trouble wiring up this new engine after the swap. I picked up a 110cc semi auto to replace my 90cc auto in my baja wilderness utility quad.
the stators are completely different, the original 90cc has a stator with 6 coils, and the 110cc has 2 big coils. I can not use the 90cc stator on the 110cc, because the outer black pickup on the 90cc stator is in the wrong place so I don't get spark. The wiring colors/plugs are different between the two also.

The original 90cc stator has:
green with white stripe
blue with white stripe
black with red stripe
two solid yellow wires

The new 110cc stator has:
solid green
blue/white
black/red
solid yellow
solid white

The atv has:
Green/white
blue/white
black/red
solid yellow
solid orange

I don't want to hook up the wrong wires and fry something, I need a little guidence here. Any help would be appreciated!
 
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Old Nov 30, 2007 | 02:06 PM
  #2  
Jessie_atvruns's Avatar
Trailblazer
Joined: Nov 2007
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Default Stator issues...Different wiring colors.

Just for your reference
The original colors of wires are;
Green for Ground
Blue/White for Pulse generator to be connected with CDI
Black/Red for Exciter to be connected with CDI
SLD Yellow for Battery Charge to be connected with Regulate-rectifier
SLD White for Battery Charge to be connected with Regulate-rectifier as well
Pls check the components on ATV, I guess you could find the adequete wirings.

But the easiest and safest way is to swap Fly wheel and Stater at the same time.

Good luck!
 
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Old Nov 30, 2007 | 11:16 PM
  #3  
custom1106's Avatar
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Weekend Warrior
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Default Stator issues...Different wiring colors.

Made up a temporary harness to connect everything without cutting wires...matched colors...pushed the button and it fired right up. Thanks a bunch!
 
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