Polaris Discussions about Polaris ATVs.

04 500 sportsman starter

Thread Tools
 
Search this Thread
 
Old Aug 2, 2010 | 10:27 AM
  #1  
atk795's Avatar
Thread Starter
|
Weekend Warrior
Joined: Aug 2010
Posts: 2
Likes: 0
Default 04 500 sportsman starter

I am trying to change the starter and can't get to the bottom bolt. Any suggestions????
 
Reply
Old Aug 2, 2010 | 10:50 AM
  #2  
TLC's Avatar
TLC
Extreme Pro Rider
God forbid he lets the polishing secret out!
Joined: Jul 2006
Posts: 11,805
Likes: 0
Default

My Manual told me to get special tools and remove primary and secondary clutches to remove back belt housing plate just to make room to remove one remaining bottom starter mounting bolt!

Instead this is what I did. I took out the air box and removed the top easy starter mounting bolt. With the bottom stubborn mounting bolt you just back in off until it hits the backplate of belt housing,it will not come out but will disconnect.
Than I used large channel locks and turned the start clockwise until the bolt was at the 12 O'Clock position and slipped the bolt and the starter right out no problem.

I can,t believe my " Clymer" manual wanted me to tear down half the bike to remove one bolt!

BTW it turned out one of my starter bushes was sticking so I cleaned it up and it works great now. I also put that blue gasket goo everywhere a o ring was, to see if that may help water proof these Polaris starters once and for all.
 
Reply
Old Aug 2, 2010 | 10:55 AM
  #3  
atk795's Avatar
Thread Starter
|
Weekend Warrior
Joined: Aug 2010
Posts: 2
Likes: 0
Default

thanks. I will go home and try that tonight. You would think they would make that alot easier to do but I guess they want you to take them in and let the "professionals" do it.
 
Reply
Old Aug 2, 2010 | 03:23 PM
  #4  
Sergio_600Twin's Avatar
Weekend Warrior
Joined: Jun 2010
Posts: 14
Likes: 0
Default

Originally Posted by atk795
thanks. I will go home and try that tonight. You would think they would make that alot easier to do but I guess they want you to take them in and let the "professionals" do it.
I took out aribox...took me 10 min to exchange...good luck
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ghost civic
Yamaha
6
Jan 15, 2020 07:43 AM
Big bousse
Polaris
8
Sep 26, 2015 10:42 AM
ghost civic
Yamaha
7
Jul 19, 2015 10:13 AM
Desimation2k8
Yamaha
1
Jul 17, 2015 12:37 AM
ghost civic
Yamaha
0
Jul 15, 2015 10:48 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 12:30 PM.