Polaris Discussions about Polaris ATVs.

2004 sportsman 600

Thread Tools
 
Search this Thread
 
Old Mar 13, 2014 | 08:19 AM
  #1  
Mcdtiger's Avatar
Thread Starter
|
Weekend Warrior
Joined: Feb 2014
Posts: 6
Likes: 0
Default 2004 sportsman 600

Just replaced bearings and decided to put new brake pads on while I'm at it. Anybody know what size hex screw that is on the caliper that the brake pads hook onto? Thx
 
Reply
Old Mar 13, 2014 | 09:12 AM
  #2  
TLC's Avatar
TLC
Extreme Pro Rider
God forbid he lets the polishing secret out!
Joined: Jul 2006
Posts: 11,805
Likes: 0
Default

They only sell Torques and Allen Keys in sets, I just keep putting them in until one fits.
 
Reply
Old Mar 13, 2014 | 10:21 AM
  #3  
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Joined: Jun 2008
Posts: 24,350
Likes: 44
From: North Texas
Default

When you replace both 5/16" socket head screws in the calipers after the new pads are installed,pump up the master cylinder until lever is firm. Slowly turn the rotor(with the wheel off) and tighten the socket screw up until you feel resistance on the rotor, then back off 1/4 turn. This sets and aligns the pads with the rotor.
 
Reply
Old Mar 13, 2014 | 12:19 PM
  #4  
Mcdtiger's Avatar
Thread Starter
|
Weekend Warrior
Joined: Feb 2014
Posts: 6
Likes: 0
Default

Originally Posted by old polaris tech
When you replace both 5/16" socket head screws in the calipers after the new pads are installed,pump up the master cylinder until lever is firm. Slowly turn the rotor(with the wheel off) and tighten the socket screw up until you feel resistance on the rotor, then back off 1/4 turn. This sets and aligns the pads with the rotor.
. Good advice. Thanks
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Jmuddin284
Polaris
8
Jan 19, 2026 07:16 AM
COFatboy
Polaris
12
May 2, 2020 12:06 AM
velcro7279
Buying an ATV
15
Aug 24, 2015 01:15 PM
bradco
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
9
Aug 21, 2015 08:11 PM
Stirling
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
4
Aug 9, 2015 01:49 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 11:53 AM.