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110cc - new wiring harness and switch

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Old Mar 29, 2014 | 04:36 PM
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Default 110cc - new wiring harness and switch

Yes, I knew this was going to be an undertaking and a long shot. The old wiring on this 110CC atv was shot and the thing ran so well I was willing to put some money in it. I bought a new wiring harness (made sure it matched my 5 pin CDI) and a new switch and figured everything would line up nicely.

Everything did line up, but I have no switch and no spark. I can manually cross the leads and the starter motor kicks, but nothing else. Here are the pictures I have taken, I reviewed the wiring diagram extensively; I think some colors/placements are different which is why I am having a problem. Also, the brake kill switch wiring is gone, so that is not wired, but I think that just stops it from turning over.

Any help would be appreciated!

The link to the image album is here:
Wiring for 110CC atv - Imgur

I took pics of all the relevant connections that I could think of.
 
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