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02 to 03 650 airbox conversion

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Old May 18, 2003 | 01:36 AM
  #1  
nyroc's Avatar
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Default 02 to 03 650 airbox conversion

Well, I promised a report, so here it is. I bought all the parts to convert my 02 650 airbox to 03. I was tired of greasing the K&N filter edges to prevent dust leaking past it. The 03 twin air filter appears to have a reasonably good fit to keep dust from getting past the edges.

What about power? I got either nothing or a very small increase in power. Not enough to shake a stick at.
-The 02 airbox had a K&N and a custom "Nyroc" snorkle that hasn't caught on yet with the Prairie 650 community. It has a slightly larger diameter than the diamond G snorkle, but no radiused inlet.
-The 03 airbox I installed with a twin air and a Diamond G snorkle.

However, I am not 100% sure my 650 is tuned right. It appears to be running a little rich. Adding the 03 filter for some unexplained reason has caused me to only be able to turn the air screws out 1.5 turns. I washed and re oiled my filter since the first ride when it was idling extremely rich and I had to turn the air screws in all the way. My filter had too much filter spray in it the first time. I don't believe it has too much now.

I ran it full throttle down the road and only got 61mph out of it. I have never gone over 59mph with these 26" mudrunners on it, but I never ran it on asphault with these tires until today. I do not know where my speed went. My 650 used to go 59mph with 28" mudzillas.

I just thought I would let everybody know what has happened so far with my 03 airbox conversion. To summarize:

1. It runs great. The airbox fits perfectly.
2. The filter fits better and is a lot nicer to remove and clean. I am born again with faith in Twin Air filters.
3. Although I didn't gain anything in power, I think people with an 02 twin air would notice a little teeny power increase going to an 03 twin air.
4. Until I figure out what has made it idle so rich, I wouldn't exactly recommend everyone with an 02 airbox go get parts to convert to the 03 airbox.
 
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Old May 18, 2003 | 02:33 AM
  #2  
rivermud's Avatar
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Default 02 to 03 650 airbox conversion

Thanks for the feedback nyroc, be sure and let us know when you find the reason for the rich condition, I thought it would be lean if anything with a better flowing airbox. Your knowledge base is very helpful thanks for posting it.
 
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Old May 21, 2003 | 08:23 PM
  #3  
prariedog's Avatar
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Default 02 to 03 650 airbox conversion

nyroc i have checked the air screws on the 03 models at a local shop and they was all set at 1.5 out rear and1.75front
 
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Old May 21, 2003 | 11:02 PM
  #4  
Hardwood's Avatar
Range Rover
Joined: Mar 2003
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Default 02 to 03 650 airbox conversion

Thanks for all the info Mr. Nyroc, I know if it wasn't for you and people like you I would have never got my Prairie. With all your very helpful hints and instructions on your knowledge base you have made owning a 650 alot more pleasurable. Thanks again and keep the rubber side down...........
 
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