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Strange "clicking" sound from the P650??

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  #11  
Old 04-12-2003, 01:18 AM
Nemmeh's Avatar
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Default Strange "clicking" sound from the P650??

Go to Nyroc's site and look up the tech tip I created for Replacement of Swingarm boot.

Those instructions should help you in disassembling the swingarm and putting it back on.

Direct link To Tech Tip on NYROC
 
  #12  
Old 04-13-2003, 04:31 PM
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Default Strange "clicking" sound from the P650??

i have run into the same problem and it turned out to be the swing arm bearing sounds like what you were explaining thankfully i took it to the dealer and they are replacing it under warranty might be an idea to check if you bought extended warranty
 
  #13  
Old 04-13-2003, 04:58 PM
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Default Strange "clicking" sound from the P650??

I didn't get the ext warranty, but here is the way I see it. Pay $400 plus for a warranty or pay $50.00 to replace it myself. Is it a gamble, ya it is. But this is the first thing that I have had actually go wrong with the bike in 202 hrs. and 2250 miles. I haven't even replaced the belt yet. So I can't complain to much.
Thanks for the help guys, the parts are on order.



 
  #14  
Old 04-13-2003, 08:20 PM
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Default Strange "clicking" sound from the P650??

Yeh, keep saying that $50 for bearings or $400 for warranty.

I got my 4yr for $350. I didn't buy it because of bearings or cv joints or anything like that. I bought it to cover the electronics. Just wait till something messes up with your display or other electronics, it is not going to be a $50 fix. More like a $1500 fix.
 
  #15  
Old 04-13-2003, 10:30 PM
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Default Strange "clicking" sound from the P650??

I know but I'm poor!!!!! I try to make do with what I got and hope a lot.
 
  #16  
Old 04-28-2003, 08:12 PM
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Default Strange "clicking" sound from the P650??

Warning to ALL!!
I torn into the swingarm and was SHOCKED at what I found. Now remember that I only started hearing the 'popping noise' on the last ride out.
The swingarm had water and sand inside it. The bearings were DESTROYED! Nothing left of them. And they were rusted. The drive shaft was starting to rust and had small bits of sand on it. It wasn't rusted on, as it came right off. But I was shocked that this could and did happen. I take good care of my bike and the only thing that I have to say is that it is truely a poorly designed bearing. I beleive that water got into the swing arm through the plug somehow and destroyed the bearings from the inside out.

I did learn a little trick when it comes to removing the 'races'. Use a 30mm socket and pound them out. I also cleaned verything and put it all back together with a ton of marine grease.

Thanks for all the help!!!

 
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Old 04-28-2003, 11:02 PM
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Default Strange "clicking" sound from the P650??

650Freak

As I posted earlier:

Apparently either the small O-ring and/or bearing outer seal (or combination of both) had failed, permitting water to enter the swingarm interior. Thus flushing the tapered roller bearings of needed lubrication provided by the grease they are packed with. Needless to say, I have swingarm bearings,seals and o-rings on order as we speak. I do not understand why Kawa would not have used a sealed bearing design. I can see as to why they failed. For the most part, all you have is a small O-ring that is preventing water from entering the rear swingarm. Doesn't take much riding in sandy water to deteriate these O-rings. I am draining and flushing the rear differential and hoping it is not damaged. Although I change the differential fluids aprox every 6 months, it does not take long for sandy water to do it's damage. I would recommend for all who occassionally ride in water "above" their swingarms to periodically remove and inspect these seals and bearings. I will have to perform this service more frequently.
 
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