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Polaris 90 Charging System

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Old 11-07-2015, 01:16 PM
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Default Polaris 90 Charging System

My Grandson's 2011 Sportsman 90 is not charging the battery. I have read different things about what can cause this but I want to try to find a troubleshooting/testing guide that will tell me where the different components are located and how to go about checking what. All I seem to have found thus far are what usually goes out or you may try to replace,,,,etc. I don't mind buying a manual if I know I'm getting a good one. Any help from Forum readers here would be greatly appreciated.
 
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Old 11-07-2015, 01:54 PM
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Here's a good service manual for 5 bucks.2011 Polaris Sportsman 90 Service Manual PDF Download Usually it's a regulator problem when battery is not receiving at least 13 volts or more while at an idle, but the manual resistance checks can eliminate the stator as a problem. Plus check the obvious first such as battery connections or for any loose wiring.Plus don't over look a battery itself. If in doubt,charge the battery up and have it load tested.
 
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Old 11-16-2015, 06:48 PM
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Thanks for the help and recommendation of this manual. Checked it out and sure enough the reg./rectifier must be bad. Open across all the post.
 
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Old 11-17-2015, 11:21 AM
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$49 is about as cheap as I've found on a new one.Polaris 0454003 - Rectifier/Regulator : Babbitts Online They do show one cheaper at Regulator Rectifier,but I'd make sure it's the right one.(0454003 is your part#)http://www.regulatorrectifier.com/ca...ator-Rectifier
 
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