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2003 Magnum 330 4x4 high gear replacement and brakes parts

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  #1  
Old 03-26-2017, 07:46 AM
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Default 2003 Magnum 330 4x4 high gear replacement and brakes parts

Hello

At first, i'm not native, so my English is not perfect, so i'm sorry for all mistakes below

High gears in my ATV doesn't work at all, the reason is demaged high gear (pt. 37 number: 3233912). I need to raplace it, but the bigger gear is something like welded or pushed very hard (?) into shaft so i can't remove it ( i mean gear 38 : 3233971).

So, there is my question, how to remove the biger gear? With hyraulic press? Or heat it up and try to do something then?

Second issue is complete lack of rear brake, does brakes from other models like sportsman or magnum with higher cc will fit into this one?


 
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Old 03-27-2017, 04:05 PM
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The gear should just slide off,but you can heat it and see if that helps.Those little wave washers can weaken over time and cause shifting problems also along with the outer shift quadrant.You might want to look over it also as this guy did on hard shifting problems.Hard to Shift 700 Sportsman 2004 - Polaris ATV Forum The most common problem on the rear brake(if the caliper seals are ok) was the small rear master cylinder. Seals would harden and suck air because people didn't use the rear brake that often.You can get these aftermarket master cylinders cheap.Not sure about your location. Even with shipping should be cheaper the $110 oem master cylinder.New Rear Brake Master Cylinder Fits Polaris Magnum 325 330 500
 
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Old 03-27-2017, 06:29 PM
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So you said that gear 38 should slide off, but you mean slide off with little help of hydraulic press or just slide off with bare hands?

And maybe i used wrong words, when i was talking about lack of brake i mean that i don't have even single part of brake system, and i'm asking about parts compatibility from other models

Edit: And by the way i'm from Poland. But it is hard to find parts for polaris in here, so i probably will be forced to buy parts from USA on ebay
 
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Old 03-28-2017, 01:18 AM
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May take heat and a press to get the gear off if it's really tight. Not sure if you can use these sites on parts or not,but better if you can than trusting ebay on a lot of items.Polaris ATV Parts
Polaris ATV OEM Parts, Cycle Parts Warehouse
Polaris ATV OEM Parts, Cheap Cycle Parts
 
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Old 03-29-2017, 07:01 PM
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You was right, gear slide off easily.

Now i need to buy all components of rear brake . Does for example parts from Sportsman will fit into magnum or not?
 
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Old 03-29-2017, 07:10 PM
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I think I can make things easier for you. Polaris Parts for your machine shows the part number needed. Scan over to the right on USAGE and click on it.It shows what machines (if any) use the same parts. Helps if you're tracking down used or even new parts. Here's an example on the rear caliper piston and seal kit on your magnum and what other machines use the same part. Here's the site.Browse

Usage : 2201869 Caliper Piston And Seal Kit

Year Product Model Assembly
SERIES 10 PPS PTV 4X4 REAR BRAKE - C10CD50AA (4977417741C01)
2017 ATV SPORTSMAN 570 TOURING EPS TRACTOR (R07) BRAKES, BRAKE CALIPER, REAR - A17SDS57C2/E2
2017 ATV SPORTSMAN 570 EPS EU (R02) BRAKES, BRAKE CALIPER, REAR - A17SEA57F1/SEE57F1/F2/FL (4999200139920013B05)
2017 ATV SPORTSMAN 570 TRACTOR (R04) BRAKES, BRAKE CALIPER, REAR - A17SES57C1/C2/C7/CL/E1/E2/E7/EL/SET57C1/C2/E1/E2 (4999200139920013B05)
2017 ATV SPORTSMAN 570 EPS ZUG (R02) BRAKES, BRAKE CALIPER, REAR - A17SES57F1/F2/FL/SET57F1 (4999200139920013B05)
2017 ATV SPORTSMAN 570 X2 EPS MD (R04) BRAKES, BRAKE CALIPER, REAR - A17SWE57N1
2017 ATV SPORTSMAN 570 X2 EPS TRACTOR (R05) BRAKES, BRAKE CALIPER, REAR - A17SWS57C1/C2/E1/E2
2016 ATV SPORTSMAN TOURING QUAD 570 EPS (R10) BRAKES, BRAKE CALIPER, REAR - A16SDC57C2
2016 ATV SPORTSMAN 570/450 EPS QUAD (R12) BRAKES, BRAKE CALIPER, REAR - A16SEB57C1/C2/SEC57C1/C2/CL/SBB57C1 (4999200139920013B05)
2016 ATV SPORTSMAN 570 SP EPS, QUAD (R10) BRAKES, BRAKE CALIPER, REAR - A16SHC57CM (4999200139920013B05)
2016 ATV SPORTSMAN 570 EPS UTE QUAD (R11) BRAKES, BRAKE CALIPER, REAR - A16SUC57C1
2015 ATV SPORTSMAN 570 EFI TOURING EU BRAKES, BRAKE CALIPER, REAR - A15SDA57FH (4999200139920013B05)
2015 ATV SPORTSMAN 570 EFI EPS FOREST QUAD BRAKES, BRAKE CALIPER, REAR - A15SEB57CA/CJ/SEC57CJ/CA (4999200139920013B05)
2015 ATV SPORTSMAN 570 SP EPS, QUAD BRAKES, BRAKE CALIPER, REAR - A15SHC57CS (4999200139920013B05)
2015 ATV FOREST 800 6X6 BRAKES, REAR CALIPERS - A15S6A76FA (49ATVBRAKERR08SP500)
2014 ATV SPORTSMAN TOURING 570 EFI INTL BRAKES, BRAKE CALIPER, REAR - A14DH57FJ (4999200139920013B05)
2014 ATV SPORTSMAN 570 FOREST BRAKES, BRAKE CALIPER, REAR - A14MH57FA/FJ (4999200139920013B05)
2014 ATV SPORTSMAN 570 EFI EPS FOREST BRAKES, BRAKE CALIPER, REAR - A14MH5EFJ/EFK (4999200139920013B05)
2014 ATV SPORTSMAN 800 EFI 6X6 BRAKES, REAR CALIPERS - A14CF76AA (49ATVBRAKERR08SP500)
2014 ATV SPORTSMAN 800 EFI 6X6 FOREST BRAKES, REAR CALIPERS - A14CF76FA (49ATVBRAKERR08SP500)
2013 ATV SPORTSMAN FOREST 500 BRAKES, BRAKE CALIPER, REAR - A13MH50FF/FJ/FU (4999200139920013B05)
2013 ATV TRAIL BOSS 330 BRAKES, REAR CALIPER - A13EA32AA (49ATVCALIPER08SCRAM)
2013 ATV TRAIL BOSS 330 INTL BRAKES, REAR CALIPER - A13EA32FA (49ATVCALIPER10BOSSI)
2013 ATV TRAIL BLAZER 330 BRAKES, REAR CALIPER - A13NA32AA (49ATVCALIPER08SCRAM)
2013 ATV TRAIL BLAZER 330 INTL BRAKES, REAR CALIPER - A13NA32FA (49ATVCALIPER10BOSSI)
2013 ATV SPORTSMAN 800 EFI 6X6 BRAKES, REAR CALIPERS - A13CF76AA (49ATVBRAKERR08SP500)
2013 ATV SPORTSMAN FOREST 800 6X6 BRAKES, REAR CALIPERS - A13CF76FF (49ATVBRAKERR08SP500)
2012 ATV SPORTSMAN FOREST 5OO BRAKES, BRAKE CALIPER, REAR - A12MH50FF/FX/FY (4999200139920013B05)
2012 ATV TRAIL BOSS 330 BRAKES, REAR CALIPER - A12EA32AA (49ATVCALIPER08SCRAM)
2012 ATV TRAIL BOSS 330 INTL BRAKES, REAR CALIPER - A12EA32FA (49ATVCALIPER10BOSSI)
2012 ATV TRAIL BLAZER 330 BRAKES, REAR CALIPER - A12NA32AA (49ATVCALIPER08SCRAM)
2012 ATV TRAIL BLAZER 330 INTL BRAKES, REAR CALIPER - A12NA32FA (49ATVCALIPER10BOSSI)
2012 ATV SCRAMBLER 500 4X4 BRAKES, REAR CALIPER - A12NG50AA (49ATVCALIPER08SCRAM)
2012 ATV SCRAMBLER 500 4X4 INTL BRAKES, REAR CALIPER - A12NG50FA (49ATVCALIPER10BOSSI)
2012 ATV SPORTSMAN 800 EFI 6X6 BRAKES, REAR CALIPERS - A12CF76AA (49ATVBRAKERR08SP500)
2012 ATV SPORTSMAN FOREST 800 6X6 BRAKES, REAR CALIPERS - A12CF76FF (49ATVBRAKERR08SP500)
2011 ATV SPORTSMAN FOREST 500 BRAKES, BRAKE CALIPER, REAR - A11MH50FF (4999200139920013B05)
2011 ATV SPORTSMAN TOURING 500 HO INTL BRAKES, REAR CALIPER - A11DH50FX (49ATVBRAKERR08SP500)
2011 ATV TRAIL BOSS 330 BRAKES, REAR CALIPER - A11EA32AA (49ATVCALIPER08SCRAM)
2011 ATV TRAIL BOSS 330 INTL BRAKES, REAR CALIPER - A11EA32FA (49ATVCALIPER10BOSSI)
2011 ATV TRAIL BLAZER 330 BRAKES, REAR CALIPER - A11NA32AA (49ATVCALIPER08SCRAM)
2011 ATV TRAIL BLAZER 330 INTL BRAKES, REAR CALIPER - A11NA32FA (49ATVCALIPER10BOSSI)
2011 ATV SCRAMBLER 500 4X4 BRAKES, REAR CALIPER - A11NG50AA (49ATVCALIPER08SCRAM)
2011 ATV SCRAMBLER 500 4X4 INTL BRAKES, REAR CALIPER - A11NG50FA (49ATVCALIPER10BOSSI)
2011 ATV SPORTSMAN 800 EFI 6X6 BRAKES, REAR CALIPERS - A11CF76AA (49ATVBRAKERR08SP500)
2010 ATV SPORTSMAN 500 HO INTL BRAKES, BRAKE CALIPER, REAR - A10MH50FX/FF (4999200139920013B05)
2010 ATV SPORTSMAN 500 EFI TRACTOR BRAKES, BRAKE CALIPER, REAR - A10MN50ET (4999200139920013B05)
2010 ATV SPORTSMAN TOURING 500 HO INTL BRAKES, REAR CALIPER - A10DH50FX (49ATVBRAKERR08SP500)
2010 ATV TRAIL BOSS 330 BRAKES, REAR CALIPER - A10EA32AA (49ATVCALIPER08SCRAM)
2010 ATV TRAIL BOSS 330 INTL BRAKES, REAR CALIPER - A10EA32FA (49ATVCALIPER10BOSSI)
 
  #7  
Old 03-29-2017, 07:30 PM
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Wow, thanks a lot. This is what i needed For now that's all. But probably i will post something soon because i have a lot of work to do in this ATV. Once again thank you very much
 



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