ok guys i took the caseing off,the belt looks fine and there was no mud inside or anything.it is rubbing the the front side of the plastic the round part.is there any was to tell what is wrong?is there any aliment of these?or do i need to buy a new one.
thanks again everyone for all the help.

 

i have the same problem and i have been told it is the clutch buttons

 

what did you do to fix it?not to sounds stupid but what is the clutch buttons.
thanks bill

 

not to sound stupid but i don't know what clutch buttons are , and i don't know how to fix it but i guess its gonna be a trip to the polaris dealership once again i ride it 2 days goes i nthe shop for 20

 

I can tell you from experience that the cover needs to be replaced. What happens ovet time is that the cover gets heated up alot and maybe accidentally you have stepped on the cover or it has been pushed into the clutches. The cover is so thin that over time all the heat build up or the accidental touch, warps the cover and it will just keep getting worse until you finally have a hole worn in it. It will not hurt to ride it with it touching, but like I said, It will get worse and will rub a hole in the cover. I had this happen recently as I let it go and it finally wore a hole in the cover. I replaced the cover with my dads' trailblazer cover and it didn't rub at all. So, I am going to buy a 2004 Trailblazer model cove rto replace it with. The new covers are much thicker because of the melting problem and they also include a drain to allow any water to drain out. The clutch buttons should have nothing to do with it, they will only affect the shift-out of the secondary. Hope this helps.

 

hey NC mine just started rubbing the other day too. i figured it got warped some how.

 

Yep it will happen eventually with the older covers, I promise.

 

any idea on what they cost?are they hard to change?thank you for all your help
bill

 

Viper go to www.partsland.com

NCSrambler how do you like your aaen stuff?
Ive been real happy with them. Deffinatley like the performence.

 

The AAEN stuff is great. I made the switch from HPD and am very happy with it. I think the quality is just a tad better than HPD. Fit,finish and performance.