Polaris Discussions about Polaris ATVs.

1996 scrambler 400 carburetor and brake issues

Thread Tools
 
Search this Thread
 
  #1  
Old 09-26-2008, 11:30 PM
prosa69's Avatar
Weekend Warrior
Thread Starter
Join Date: Mar 2008
Posts: 9
Likes: 0
Received 0 Likes on 0 Posts
Default 1996 scrambler 400 carburetor and brake issues

have a 96 scrambler 400 4x4 and the carb drips fuel when sitting. I pulled the carb and and cleaned it and all the jets,needle and seat and checked to make sure the floats were free and working. My issue now is I want to get a carb rebuild kit but I dont see anything for a 96. I see for 97 and newer. Will a carb kit for a 97+ work??? Is the kit just different size jets or ?? Any info will be helpful.

Also how do you remove the 2 pins from the rear brake caliper. I didnt have time to really look it over but noticed there was nothing to unscrew to remove the brake pads. is there something I am missing here.
 
  #2  
Old 09-26-2008, 11:55 PM
Wrenchgear's Avatar
Trailblazer
Join Date: Jun 2008
Location: Ontario, Canada
Posts: 37
Likes: 0
Received 0 Likes on 0 Posts
Default 1996 scrambler 400 carburetor and brake issues

You need to know what model number of carb you have. Is it a Mikuni? Take a good look at the fuel bowl and see if there is possibly a pin hole in the bowl. This happened on my snowblower and I fixed it with some gas tank repair putty. It has held good for 2 years now. Possible that the float itself has sunk for numerous reasons. Torn "O" ring or gasket for fuel bowl to carb body seal. If it runs good, why bother rebuilding it. Just fix the leak and go riding.

Wrench
 
  #3  
Old 09-27-2008, 12:32 AM
ftwflh's Avatar
Quad Patrol
Don't let the hp numbers fool you. Its all in how you get it to the ground. Clutching clutching clutching!
Join Date: Apr 2000
Posts: 6,688
Likes: 0
Received 1 Like on 1 Post
Default 1996 scrambler 400 carburetor and brake issues

Replace the needle and seat.But you can get a kit from sledpartsguy on ebay with a needle and seat in the kit cheaper than you can get a needle and seat.And yes any yr Scrambler 400 kit will work
On the brakes take theUse a clamp to spread the piston and remove pads. rubber off and there is a set screw under it.
 
  #4  
Old 09-27-2008, 10:33 PM
prosa69's Avatar
Weekend Warrior
Thread Starter
Join Date: Mar 2008
Posts: 9
Likes: 0
Received 0 Likes on 0 Posts
Default 1996 scrambler 400 carburetor and brake issues

thanks for the input. I will do the carbs and brakes when the parts come in.

I did have a question. The front right wheel bearing seemed a little tight. So I pulled the cap and checked the bearings. They were fine. My question is when setting how tight the nut is do you set it like a car wheel bearing. Snug it up then back it off a 1/4 turn. When I went full tight it wouldnt turn at all. I just want to make see if this a normal procedure to set the bearing tightness.
 
  #5  
Old 09-27-2008, 10:44 PM
ftwflh's Avatar
Quad Patrol
Don't let the hp numbers fool you. Its all in how you get it to the ground. Clutching clutching clutching!
Join Date: Apr 2000
Posts: 6,688
Likes: 0
Received 1 Like on 1 Post
Default 1996 scrambler 400 carburetor and brake issues

Yuo really need a manual to set the front bearings.They have to be set JUST right for the 4x4 to work right.
 
  #6  
Old 11-28-2013, 09:46 AM
infantryvet's Avatar
Trailblazer
Join Date: Mar 2011
Posts: 88
Likes: 0
Received 0 Likes on 0 Posts
Default

old post but 12ft/lbs i think lol
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
maxjung
Polaris
1
07-14-2015 12:11 PM
maxjung
General Chat
1
07-14-2015 03:10 AM
maxjung
Polaris
1
07-14-2015 02:22 AM
maxjung
General Chat
1
07-13-2015 05:11 PM
sublime250
1) Engine problems..
1
07-11-2015 11:52 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: 1996 scrambler 400 carburetor and brake issues



All times are GMT -5. The time now is 09:31 AM.