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How do I replace this part? 04 600 twin

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  #1  
Old 12-22-2009, 04:57 PM
uncleben03's Avatar
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Default How do I replace this part? 04 600 twin

Well, I'm retarded and broke something I don't know how to replace. My shifter was stuck last night so I was prying around to get it to shift, and accidentally broke the 6-position rotary switch that is mounted to the outside of the gearbox right next to where the gear selector goes. I believe this switch just indicates to the pod display what gear you are in. I busted a hole in it. Anyway, I need to get a new one so I don't get water inside this one, but I couldn't get the old one off last night. It has a c-clip that looks like it holds it in place, so I took that off and it wouldn't budge. Any help?

It's part# 68 in this diagram, the C-clip is part 69

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  #2  
Old 12-22-2009, 05:16 PM
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Might just be stuck. Remove the circlip and work it off.

If your shifter is sticking the seal on that housing(#3) is bad and allowing moisture in and freezing(if you're somewhere cold). Also, both of the shafts in the housing should have o-rings on them. The reason I mention that is I had the shifter freezing on mine and stripped #70. Took it apart and one of the shafts was missing an o-ring(must have been built on a Mon, Wed, or Fri). They only silicone that housing and don't do a very good job IMO. I made a gasket for it and sealed it on each side with the anaerobic schmoo(expensive but well worth the $). Not a problem since!
 
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Old 12-22-2009, 10:35 PM
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i would agree. its probly stuck.
 
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Old 12-22-2009, 10:47 PM
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u can try to spray it with some lube and it should work free
if its not to cold and freeze the lube also
 
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Old 12-23-2009, 06:23 PM
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Allright guys thanks, I'll soak it with some PB Blaster
 
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