Polaris Discussions about Polaris ATVs.

ordering stuff for the sportsman

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Old Apr 16, 2012 | 11:11 AM
  #1  
Blake.'s Avatar
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Default ordering stuff for the sportsman

Got a list of everything I want/need/need to do for my 96 Sportsman 500. just wanted to post it up and get opinions and maybe y'all know where i can find it cheaper somewhere else? anyways, here is what i got so far.

Wheels and tires (already ordered. in the mail.)
27" maxxis mud bugs
27x12x12 rear
27x10x12 front
on ITP black steel
from ATV direct

radiator fan
where to get one?

fix the 4x4.
i belive the "brown wire mod" will do it.

left front axle
POLARIS SPORTSMAN 500 FRONT CV AXLE SHAFT JOINTS COMPLETE SCRAMBLER MAGNUM | eBay

rear springs
Amazon.com: EPI Rear Suspension Spring - Heavy-Duty / Red WE321519R: Automotive

fix pull start
i need new pull rope and handle, and a spring i believe. (havent taken it apart yet.) where to get?

headlights bulbs
dealer says he can get em for $15 each. anywhere i can get a better price on em? i cant find ones with the right plugs from the auto part stores.

EPI PATV1 red primary clutch spring
Amazon.com: EPI Primary Drive Clutch Spring - Red PATV1: Automotive


need the stuff to relocate radiator

need the stuff to snorkel
 
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Old Apr 16, 2012 | 03:44 PM
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Depending on what the offset of the wheels is you may need spacers on the front with tires that wide. You can get the fan on ebay but I don't know if that's the cheapest place. I wish I could be of more help.
 
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Old Apr 16, 2012 | 05:01 PM
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yeah i knew the width could be an issue with clearance but i'm gonna see how it is when they come in.
 
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Old Apr 16, 2012 | 06:02 PM
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will this work for the fan? it's the one from o'riely's i was talking about

http://www.oreillyauto.com/site/c/de...ans+-+electric
 
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Old Apr 16, 2012 | 06:27 PM
  #5  
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well, first time i've tried to use ebay and got outbid on the axle with 1 second left. i hate ebay for the record.
 
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Old Apr 16, 2012 | 07:14 PM
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If you go new with the axle I've had good luck with these guys.
96 97 98 99 POLARIS SPORTSMAN 500 4X4 FRONT ATV CV AXLE | eBay
 
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Old Apr 17, 2012 | 10:46 AM
  #7  
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for $170 after shipping i might just have to hold off on an axle... thats pretty steep.

gonna get the fan from o'riely
 
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Old Apr 18, 2012 | 11:31 AM
  #8  
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got a replacement axle from superatv.com for $109 shipped!
 
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Old Apr 18, 2012 | 06:41 PM
  #9  
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axle and tires on the way. should be here middle of next week.
gonna stop by o'riely tomorrow and get that fan. and saturday pick up everything from lowes to move my radiator and stuff for some "submarine" snorkels
 
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Old Apr 18, 2012 | 07:06 PM
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Have you ever put in a front axle before?
 
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