2006 sportsman 800 Rear upper A-arm removal
#1
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Need Help! I lost a bolt holding the right rear lower A-arm, resulting in bending the upper A-arm. Looked like a easy fix, (remove and replace) until I saw the upper a-arm bolts cannot be removed without removing the axle. The head of the bolts are just about touching the axle. How do you get the bolts out? I'm ready to bring it to the dealer.
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#2
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Need Help! I lost a bolt holding the right rear lower A-arm, resulting in bending the upper A-arm. Looked like a easy fix, (remove and replace) until I saw the upper a-arm bolts cannot be removed without removing the axle. The head of the bolts are just about touching the axle. How do you get the bolts out? I'm ready to bring it to the dealer.![Huh](https://atvconnection.com/forums/images/smilies/huh.gif)
![Huh](https://atvconnection.com/forums/images/smilies/huh.gif)
#3
#4
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Best to have the hub off and how I've gotten most of the drive shafts out is with short,rapid,jerks(like what an impact tool does) that frees most corrosion from the splines and the drive shaft then pops out.(NOT all are this easy though!) It might be best to spray the back of the shaft with PB Blaster and let sit overnight to soak in and tackle it in the morning when you're fresh and full of vigor
OPT
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#5
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Well I did what you said, except try it in the morning. I took the shaft off the hub, sprayed PB blaster, and started yanking it. It started to move and the upper CV joint felt like it came apart.... Now if I yank on it the only thing that is holding the shaft together is the boot. Did I just destroy the shaft? Please tell me no. What do I do next?
#6
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It's possible you may have pulled the shaft from the plunging joint,but you're not the first or the last one to do this. I've done this several times. Best now to pull the boot off the plunging joint and slide the shaft and boot out of the way. Use more PB Blaster and a propane torch to heat around this area. You can use a couple pry bars at the back of the joint at the transmission to try to pry it out. Once out it's just a simple tap with a dead blow hammer to reseat the joint on the shaft splines and retaining ring,then install the boot and clamp. OPT
#7
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#8
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Just pick up a cheap pair of earless clamp pliers at any auto store. May as well have em in the tool box if you're doing your own work! I've had a pair like this for years!Plus you can reuse the clamps!! OPT
#9
#10
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If any of the bearings have come out of the cage just rock the cage sideways to allow the bearing to drop in and repeat for any others. Make sure you have plenty of grease still in the joint and boot. To reassemble just stand the plunging joint on it's end(let the inside cage drop to the bottom of the joint) and insert the shaft .MAKE sure you feel the splines line up,and just use a block of wood and a hammer or a dead blow hammer if you have one to seat the shaft and circlip. You should be able to pull the shaft up and down and it will stop at the end of its travel. Then you can slide the boot down and install the clamps. Plenty of videos on this.
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