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old polaris tech 09-12-2017 10:41 AM

2 Attachment(s)
Either the exhaust donut on the pipe is worn or the gasket at the head is leaking. Items#14 and 8 on the parts break down.Some 700s had the allen head bolts loosen up that caused leaking at this gasket. If that's the case replace the gasket and use loctite on the bolt threads.This will handle the rest of your questions. 2004 Polaris Sportsman 700 Service Manual PDF Download Also loosen the carb clamp at the intake manifold and check for any cracking. 700s were known for intakes splitting under the clamps and leaking. Cheaper aftermarket replacements are on ebay if ever needed.

mech5.6 09-12-2017 11:34 AM

Ok thanks do the efi have that same intake issue ?

mech5.6 09-12-2017 11:35 AM

https://cimg4.ibsrv.net/gimg/atvconn...ede094c909.jpg

old polaris tech 09-12-2017 12:54 PM

Good looking 700,doesn't look abused. Efi models used a similar intake manifold,part numbers are different than on the carb model intake.

mech5.6 09-12-2017 02:19 PM

ok cool i will give it a look, yes it is pretty clean and for the price i could not pass it up, thanks

old polaris tech 09-12-2017 04:21 PM

Is this efi or carb model?

mech5.6 09-13-2017 06:28 AM

Its EFI, i was quite suprised as i thought it would be carb but the guy i bought it from said its some special edition as it has the factory chrome rims

old polaris tech 09-13-2017 06:46 AM

Then you need this manual,not the one I posted earlier.2004 Polaris Sportsman 700 EFI Service Manual PDF Download

mech5.6 09-13-2017 08:26 AM

thanks i saw the other manual in the listing from the first post i i ordered the EFI one!!

user493 09-13-2017 06:18 PM


Originally Posted by mech5.6 (Post 3372918)
Its EFI, i was quite suprised as i thought it would be carb but the guy i bought it from said its some special edition as it has the factory chrome rims

I can't recall seeing any ATVs with factory chrome rims but some had cast aluminum. If it came with chrome rims from the factory it really is special.


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