Nope,gotta go from the top down.. Get a manual before you start.Polaris ATV Service Manuals PDF Download
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Originally Posted by old polaris tech
(Post 3379281)
Nope,gotta go from the top down.. Get a manual before you start.Polaris ATV Service Manuals PDF Download
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Ok - I’m tearing down the engine. Problem is that the cylinder won’t budge. Removed the 2 screws for the oil line, head bolts, and 2 screws on the flywheel side. What am I missing? Don’t want to break anything.
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If you have the head removed along with the two 6mm bolts on the cylinder,it may take a little tapping with a dead blow hammer all around it to help jar it loose while you're pulling up on the cylinder. After being on 18 years the cylinder may take a little persuading.
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Originally Posted by old polaris tech
If you have the head removed along with the two 6mm bolts on the cylinder,it may take a little tapping with a dead blow hammer all around it to help jar it loose while you're pulling up on the cylinder. After being on 18 years the cylinder may take a little persuading.
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Originally Posted by old polaris tech
(Post 3379776)
If you have the head removed along with the two 6mm bolts on the cylinder,it may take a little tapping with a dead blow hammer all around it to help jar it loose while you're pulling up on the cylinder. After being on 18 years the cylinder may take a little persuading.
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When separating head or cylinders, the gaskets tend to adhere to the adjoining parts and often require a certain amount of force. I always try to hit with firm, deadblows to reinforced areas and try not to hammer on the sidewalls to prevent any damage. Try hitting right beside where a bolt would be and should feel it start to loosen.
It would take a fair amount of heat on aluminum to do much and should not be required if all bolts are out. Its a bit of knowing and sensing how much force to apply to prevent damage and get the job done. |
I bought a deadbolt hammer, and could not get it off. After so much pounding I ended up cracking the cylinder. Which is fine because I’m looking at a rebuild kit that includes a new cylinder. Still can’t get it off though.
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Originally Posted by Simon Miller
(Post 3379814)
I bought a deadbolt hammer, and could not get it off. After so much pounding I ended up cracking the cylinder. Which is fine because I €™m looking at a rebuild kit that includes a new cylinder. Still can €™t get it off though.
Also, did you remove the cam hold down/caps, cam, chain and chain tensioner? Isaiah |
Entire head was removed with no problem. But cylinder won’t come off. I’m worried I now have to pull the entire engine out. Don’t have a flywheel puller - way too much $$$ for a one time job. Was trying to remove cylinder with engine in place. So hard to access all the places where I can hammer.
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