Polaris Discussions about Polaris ATVs.

HOW TO PUT MY CUSTOM SHIFTER ON

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Old Dec 30, 2001 | 01:17 AM
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Ok i got my new coustom shifter from auto zone 2-day..i took the old one off and when i tried to put the new one on it wouldnt go over thoes bump thinges on the rod.any suggestions on what to do would be helpful.thanks mike
 
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Old Dec 30, 2001 | 04:02 PM
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I have installed quite a few of those. What you need to do is grind down those stubs. You need to buy a grinder head for a drill, if you don't have access to a grinder. You can buy them just about anywhere for $10.

Unscrew the cap of the new handle, drill a hole through the middle section top. You will see that there is already a dimple in the aluminum, perfect for starting your drill bit. Put one of the plastic sheaves over the shifter rod, and lightly tap the new **** down over it, put the factory screw back in, and screw the cap back on.
 
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Old Dec 30, 2001 | 11:09 PM
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thanks ill try it 2morrow
 
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Old Dec 30, 2001 | 11:53 PM
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I have a shifter from Autozone also for my Sportsman. I just took the cap off my old one and screwed it off and put my new one on. The new one fit right on, and it has a set screw I tighted. It was the skull head and it doesn't fit over the little things that stick out on the shifter. Just a little info
 
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Old Dec 31, 2001 | 10:52 AM
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I am bummed out! I thought I was the only one with a skull gear shift ****... Now I feel like I am wearing the same new out fit as everyone else to the first day of school!

Just kidding. I have gotten a lot of looks from people on the trail and it ticks my wife off.
 
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Old Dec 31, 2001 | 01:09 PM
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so wvsp500ho and tmbk2 did you have to grind the stubs off or did it fit over them????
 
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Old Dec 31, 2001 | 06:51 PM
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I made my aluminum shifter at work. Having access to a metal lathe really pays off! My MX 400 Sport
 
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Old Jan 1, 2002 | 01:57 PM
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yep, i had access to a cnc machine, so i designed one similar to the stock, but it sure does look nice, when polished
 
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Old Jan 1, 2002 | 02:45 PM
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My shift **** / small crome skull fit snug and only has an inch or so of depth to it so I never came in contact with the metal flanges. They are still intact in case I want to put the original back on and they are irrelevant to the custom one I got. I would not want to have to grind them off because you are now stuck with the custom ****... or have to buy another original shift arm if you want to go back to stock.

 
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Old Jan 1, 2002 | 03:16 PM
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Hey thanks for all the info.it helped me greatly..
 
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