2001 Sportsman 500 HO No start - Page 2 - ATVConnection.com ATV Enthusiast Community



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  #11  
Old 07-31-2016, 09:06 AM
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One bushing in the recoil and one in the case.. Item#1.Dirt Cheap Yamaha, Polaris, Suzuki & Kawasaki OEM Parts & Accessories Cycle Parts Warehouse Parts diagrams are confusing at times.
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  #12  
Old 08-03-2016, 07:39 AM
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I don't have that #1 bushing.
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  #13  
Old 08-03-2016, 07:49 AM
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Then you need one! Saw your post that the old one was stuck on a bendix that you removed? If so get a new one as the bendix could damage the case over time without this bushing,plus cause engagement and rattling problems.
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  #14  
Old 08-03-2016, 08:15 AM
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The bushing that was stuck on an old Bendix is the one that inserts into the recoil cover. The bushing I do not have is on the other end of the Bendix that goes into the case. Part number 3083669.
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  #15  
Old 08-03-2016, 08:26 AM
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Just to make sure because the parts diagrams are a little confusing: Is there a bushing that installs into the recess to the lower left of the starter gear in the attached picture?
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  #16  
Old 08-03-2016, 11:10 AM
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Yes there is.. The same part number bushing(3083669) as used in the recoil housing..By the pic looks like you have one in there,can't really tell its condition.
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  #17  
Old 08-03-2016, 11:42 AM
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nope. I only have one and need to order one. Do you think an Autozone might have a universal one?
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  #18  
Old 08-03-2016, 11:50 AM
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If you can find an after market one this size good luck.. I never tried because I had a box full of them at the shop. But on this I'd be careful! Must be the right size,not worth taking a chance on cracking an engine case for a blamed bushing.. Again ebay is cheaper on these when you consider shipping charges from Cycle Parts Warehouse,Partzilla,etc.http://www.ebay.com/sch/i.html?_nkw=...493&mfe=search
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  #19  
Old 08-07-2016, 06:24 AM
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2 Bushings installed and no more rattle! It does hesitate a bit starting but will start up quickly. I have two other Bendix's so I will try installing them to see if I can fine tune it.
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  #20  
Old 08-07-2016, 06:43 AM
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A new Bendix fixed it. Starts right up, no rattles and idles good. I wonder how long it will last.
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