I'm getting impatient waiting for my workshop manual to arrive for my 400 and want to rebuild the clutch (received it in pieces!) I can work out the majority of it, but I need a decent diagram showing the location of the spacers in the primary (drive) clutch assembly when it goes onto the shaft.

Does any know the whereabouts of one on the web? Or can anyone draw me one? [img]i/expressions/face-icon-small-smile.gif[/img]

I've looked at the Polaris website parts page, but the way it's drawn isn't clear enough to put it back together. (I can't work out where the 2 spacer washers and the ring go???!!)

Also, are the spindles that attach the weights to the mechanism supposed to be loose and slide back and forth? I know they have locking nuts on, but it seems weird having them slide around!

 

Try this site. Not tech manuals but good pics

 

Try this one I don't know what happened on the first link

 

Thanks for that, looks pretty useful... I'm still none-the-wiser as to the exact location of the spacers or the "moveable bushing"... if I put them on in the order shown in the diagram here...

http://www.partsland.com/index.cgi?N...E-CLUTCH-COVER

then I can't screw the assembly onto the shaft... Hmmm, looks like I'm gonna have to wait for that manual!

PS... I didn't take it apart, so I don't know how they go on... if I'd taken it apart I would have photographed it with my digitl cam! Saves hours of messing about on jobs like this!

 

yes this is normal.
Heelclickers has some good directions onsite,it might not be to your application though.

www.heelclicker.com