Polaris Discussions about Polaris ATVs.

02 700 twin trouble shifting.

Thread Tools
 
Search this Thread
 
Old Oct 26, 2007 | 08:10 PM
  #1  
JArzoo's Avatar
Thread Starter
|
Weekend Warrior
Joined: Oct 2007
Posts: 5
Likes: 0
Default 02 700 twin trouble shifting.

Hi all, 2002 700 twin with a Team Performance Solutions TAS 99 Cutch. No drag when taking off... this thing is a rocket! Having some trouble shifting from low to high and it is really difficult to find neutral! Anyone else have this problem? Any idea's how to adjust? [img]i/expressions/face-icon-small-shocked.gif[/img]
 
Reply
Old Oct 26, 2007 | 08:17 PM
  #2  
TLC's Avatar
TLC
Extreme Pro Rider
God forbid he lets the polishing secret out!
Joined: Jul 2006
Posts: 11,805
Likes: 0
Default 02 700 twin trouble shifting.

Have you tried adjusting the to rods? Mine was impossible to get into reverse but a turn and a half of the adjuster fixed it right up.
 
Reply
Old Oct 26, 2007 | 08:24 PM
  #3  
JArzoo's Avatar
Thread Starter
|
Weekend Warrior
Joined: Oct 2007
Posts: 5
Likes: 0
Default 02 700 twin trouble shifting.

Im new at this shifting thing, Always had Hondas but I did see the adjustment nut on the shift rod but was unsure weather to touch it or not. Il give it a try. Thanks
 
Reply
Old Oct 26, 2007 | 08:27 PM
  #4  
trailbound's Avatar
Pro Rider
Joined: Feb 2006
Posts: 636
Likes: 0
Default 02 700 twin trouble shifting.

The shifting on a 2001 sp 500 and 2002 sp 700 are different. The 500 has two rods on the older sportsmans and only one rod on the 700. Mine got water inside the cover where the rod linkage arm goes into the trans. I took mine apart, cleaned it up and lubed it and it shifts better than new. Also if the idle is up two high, or the clutches are out of adjustment it will shift hard.
 
Reply
Old Oct 26, 2007 | 08:33 PM
  #5  
TLC's Avatar
TLC
Extreme Pro Rider
God forbid he lets the polishing secret out!
Joined: Jul 2006
Posts: 11,805
Likes: 0
Default 02 700 twin trouble shifting.

First thing thing I do is disconnect the rods at the shifter. Push and pull the rods with your hands and watch the linkages at the tranny at work while finding low,high and reverse. Reconnect the rods to shifter and use the shifter through the gears ,if you notice the tranny leaver are not coming forward or back wards enough like when shifting in free hand than adjust linkage travel to compensate.
 
Reply
Old Oct 26, 2007 | 08:37 PM
  #6  
TLC's Avatar
TLC
Extreme Pro Rider
God forbid he lets the polishing secret out!
Joined: Jul 2006
Posts: 11,805
Likes: 0
Default 02 700 twin trouble shifting.

<div class="FTQUOTE"><begin quote>Originally posted by: trailbound

The shifting on a 2001 sp 500 and 2002 sp 700 are different. The 500 has two rods on the older sportsmans and only one rod on the 700. Mine got water inside the cover where the rod linkage arm goes into the trans. I took mine apart, cleaned it up and lubed it and it shifts better than new. Also if the idle is up two high, or the clutches are out of adjustment it will shift hard.</end quote></div>


Better yet you only have one rod to fool around with.[img]i/expressions/face-icon-small-smile.gif[/img]
 
Reply
Old Oct 26, 2007 | 08:43 PM
  #7  
trailbound's Avatar
Pro Rider
Joined: Feb 2006
Posts: 636
Likes: 0
Default 02 700 twin trouble shifting.

Yea, messing with the rod adjustment on a 2002 only leally re-positions the shifter handle.
 
Reply
Old Oct 26, 2007 | 08:57 PM
  #8  
JArzoo's Avatar
Thread Starter
|
Weekend Warrior
Joined: Oct 2007
Posts: 5
Likes: 0
Default 02 700 twin trouble shifting.

All set boys! It was the high idle causing the problem, came down two turns and we are good to go! thanks all!!!
 
Reply
Old Oct 26, 2007 | 09:03 PM
  #9  
trailbound's Avatar
Pro Rider
Joined: Feb 2006
Posts: 636
Likes: 0
Default 02 700 twin trouble shifting.

There is a tach on the 2002 sportsman 700, but you cant access it unless the machine is in neutral and the parking brake is set, then hold the yellow overide button and turn the key on to get to the diagnostic screen. There is also a volt gage, etc. I can't remember what idle is suppose to be.
 
Reply
Old Oct 26, 2007 | 09:08 PM
  #10  
TLC's Avatar
TLC
Extreme Pro Rider
God forbid he lets the polishing secret out!
Joined: Jul 2006
Posts: 11,805
Likes: 0
Default 02 700 twin trouble shifting.

<div class="FTQUOTE"><begin quote>Originally posted by: JArzoo

All set boys! It was the high idle causing the problem, came down two turns and we are good to go! thanks all!!!</end quote></div>


Now go out and kick some Honda butt.[img]i/expressions/face-icon-small-happy.gif[/img]
 
Reply



All times are GMT -5. The time now is 04:18 AM.