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polaris sportsman 400 flywheel replacement

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Old Mar 15, 2010 | 08:05 PM
  #1  
nick keener's Avatar
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Default polaris sportsman 400 flywheel replacement

i need help replacing a flywheel on my polaris. i am looking for a diagram or the easiest way to do it. please help me out with this.
 
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Old Mar 15, 2010 | 08:15 PM
  #2  
keiser blade's Avatar
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i dont have a diagram, but i took off the right foot guard, removed the pull start cover, then took an impact to the flywheel nut, and to get it off i used a steering wheel puller and an impact
just how i did it, sorry no diagram
later brandon
 
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Old Mar 16, 2010 | 01:56 PM
  #3  
bcdudley's Avatar
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Joined: Mar 2009
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From: Carrollton, TX
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Mine was stuck on real good. The puller would not work for me. I had to purchase a slide hammer kit from harbor freight. It cost about $50. Inside it, there is a small black adapter that is made for putting the fingers on with three channels for each finger. I just stuck the bolts through each of those channels and started pounding for about 20 minutes.

Lots of penetrating oil helps as well. Also, get you a good size brass hammer and give it a good wallop to get some harmonics going inside it to shake it loose.

Good luck.
 
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