Polaris Discussions about Polaris ATVs.

help. quit starting

Thread Tools
 
Search this Thread
 
  #1  
Old 08-05-2017, 10:01 AM
wildth37's Avatar
Weekend Warrior
Thread Starter
Join Date: Aug 2017
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Default help. quit starting

my 2003 sportsman ran great one day, wouldn't start the next day. acted like the starter wasn't engaging, but i tore the case off and it seems to be kicking the bendix out correctly. the bendix then stretches out to the flywheel, but wont turn it. when i took the cover off, these 4 magnets and a broken piece of plastic sat in the bottom. can anyone please help? is this a stator problem?
 
Attached Thumbnails help. quit starting-rot1.jpeg   help. quit starting-rot2.jpeg  
  #2  
Old 08-05-2017, 10:40 AM
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Join Date: Jun 2008
Location: North Texas
Posts: 24,352
Likes: 0
Received 33 Likes on 33 Posts
Default

Now's the best time to change the Ducati ignition to the Kokusan kit that includes the stator,flywheel,cdi,regulator and coil.#2202602. Check around on price.Cheapest I've found is a little over $500.
 
  #3  
Old 08-09-2017, 10:59 AM
wildth37's Avatar
Weekend Warrior
Thread Starter
Join Date: Aug 2017
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Default

how bad is it changing the stator?
 
  #4  
Old 08-09-2017, 11:14 AM
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Join Date: Jun 2008
Location: North Texas
Posts: 24,352
Likes: 0
Received 33 Likes on 33 Posts
Default

Hardest part is getting the flywheel off. The installation is pretty straight forward with the exception of the red/white power wire that is shown in the video above that a lot of people(including myself on my first one) had to dig around to find. Again look at the video as it is the best one I've found. The instructions are a little vague on this wire. Back to the flywheel. Use a good harmonic balancer puller to remove it.They are on tighter than a lot of flywheels. Look starting at the 3:38 mark on this video.
 
  #5  
Old 08-09-2017, 11:28 AM
wildth37's Avatar
Weekend Warrior
Thread Starter
Join Date: Aug 2017
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Default

i have the flywheel off. the bendix was junk. the bearings out of that hit my stator somehow, and ruined that. so i'm now in the process off ordering parts.
 
  #6  
Old 08-09-2017, 11:38 AM
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Join Date: Jun 2008
Location: North Texas
Posts: 24,352
Likes: 0
Received 33 Likes on 33 Posts
Default

Hard part is done then..
 
  #7  
Old 08-09-2017, 11:40 AM
wildth37's Avatar
Weekend Warrior
Thread Starter
Join Date: Aug 2017
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Default

well that's good to hear, thank you for your help!
 
  #8  
Old 08-15-2017, 09:31 AM
wildth37's Avatar
Weekend Warrior
Thread Starter
Join Date: Aug 2017
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Default

well, the bendix didn't fix the problem. changing the stator next, part will be here in a couple days. wish me luck!
 
  #9  
Old 08-15-2017, 09:47 AM
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Join Date: Jun 2008
Location: North Texas
Posts: 24,352
Likes: 0
Received 33 Likes on 33 Posts
Default

Well if you smoke you can use the Ducati flywheel for an ash tray.Or a good paper weight..Don't be suckered into used Ducati ignition parts sold on ebay. Get the updated Kokusan kit and be done with it.
 

Last edited by old polaris tech; 08-15-2017 at 09:48 AM. Reason: Used Ducati ignition parts..
  #10  
Old 08-18-2017, 09:50 AM
wildth37's Avatar
Weekend Warrior
Thread Starter
Join Date: Aug 2017
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Default

new bendix and stator installed, fired right up!
 



All times are GMT -5. The time now is 02:18 PM.