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help. quit starting

Old Aug 5, 2017 | 10:01 AM
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Default help. quit starting

my 2003 sportsman ran great one day, wouldn't start the next day. acted like the starter wasn't engaging, but i tore the case off and it seems to be kicking the bendix out correctly. the bendix then stretches out to the flywheel, but wont turn it. when i took the cover off, these 4 magnets and a broken piece of plastic sat in the bottom. can anyone please help? is this a stator problem?
 
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Old Aug 5, 2017 | 10:40 AM
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Now's the best time to change the Ducati ignition to the Kokusan kit that includes the stator,flywheel,cdi,regulator and coil.#2202602. Check around on price.Cheapest I've found is a little over $500.
 
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Old Aug 9, 2017 | 10:59 AM
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how bad is it changing the stator?
 
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Old Aug 9, 2017 | 11:14 AM
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Hardest part is getting the flywheel off. The installation is pretty straight forward with the exception of the red/white power wire that is shown in the video above that a lot of people(including myself on my first one) had to dig around to find. Again look at the video as it is the best one I've found. The instructions are a little vague on this wire. Back to the flywheel. Use a good harmonic balancer puller to remove it.They are on tighter than a lot of flywheels. Look starting at the 3:38 mark on this video.
 
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Old Aug 9, 2017 | 11:28 AM
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i have the flywheel off. the bendix was junk. the bearings out of that hit my stator somehow, and ruined that. so i'm now in the process off ordering parts.
 
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Old Aug 9, 2017 | 11:38 AM
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Hard part is done then..
 
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Old Aug 9, 2017 | 11:40 AM
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well that's good to hear, thank you for your help!
 
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Old Aug 15, 2017 | 09:31 AM
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well, the bendix didn't fix the problem. changing the stator next, part will be here in a couple days. wish me luck!
 
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Old Aug 15, 2017 | 09:47 AM
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Well if you smoke you can use the Ducati flywheel for an ash tray.Or a good paper weight..Don't be suckered into used Ducati ignition parts sold on ebay. Get the updated Kokusan kit and be done with it.
 

Last edited by old polaris tech; Aug 15, 2017 at 09:48 AM. Reason: Used Ducati ignition parts..
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Old Aug 18, 2017 | 09:50 AM
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new bendix and stator installed, fired right up!
 
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