Polaris Discussions about Polaris ATVs.

04' 700 AWD diff is good. No AWD light. No AWD.

Thread Tools
 
Search this Thread
 
Old Feb 14, 2020 | 08:11 PM
  #1  
Wenty's Avatar
Thread Starter
|
Pro Rider
Joined: Mar 2007
Posts: 408
Likes: 0
From: Montrose, MN
Default 04' 700 AWD diff is good. No AWD light. No AWD.

Hey fellas. Help! Specifics.

04 sportsman 700 twin. Carbd. Purchased used. All was "good" when purchased and tested out AWD. Got it home, changed all fluids, looked good. Ran it, AWD light went out after testing it for a while, as did AWD. Pulled diff. Plastic cage was lightly busted. Swapped it with a super ATV Sprague. Still no AWD. So...here's how far I've diagnosed.

Everything is Working, speedo, gear selector, says I'm in AWD at speedo. Reverse, all Indictors on dash work and light up as they should.

Put 12v directly to differential and AWD locks up fine, as it should. Remove 12v and it releases as it should. Everything in diff looks good. Tested resistance. Good. I have 11.8v at the differential plug at pod. With switch on. Drops with switch off, as it should.

Could the speedo senor be bad even though it senses speed at the wheel fine? And shut my awd down? How to test?

Or what other wiring/sensors can I test.

I don't have a AWD light at the handlebar switch. I tried jumping the ground too. No change.

Words of wisdom is much appreciated. What next?
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
mick mcleod
Polaris
3
Nov 8, 2013 08:40 AM
atles 618
Polaris
3
Dec 19, 2010 07:59 AM
650bomber06
Polaris
3
Oct 11, 2010 08:03 PM
MagnumPO
Polaris
2
Oct 24, 2008 02:36 PM
Albino1
Polaris
7
Jul 21, 2005 11:24 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 09:37 AM.