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400 ex chain

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Old Dec 4, 2009 | 06:30 PM
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boivin's Avatar
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Default 400 ex chain

hey guys i got a few probs. i just bought a brand new renthal z ring 520 sealed chain. i was on 3rd ride out and it broke!! i was comin to a road so i was decelerating or down shifting and she broke.
any ideas on wut to check on the quad to make sure nothing is not hurting the chain. because even i know a new chain should not break
 
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Old Dec 4, 2009 | 06:31 PM
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Originally Posted by boivin
hey guys i got a few probs. i just bought a brand new renthal z ring 520 sealed chain. i was on 3rd ride out and it broke!! i was comin to a road so i was decelerating or down shifting and she broke.
any ideas on wut to check on the quad to make sure nothing is not hurting the chain. because even i know a new chain should not break
ooo and the chain did not break at the link or the pins. it just broke in half
 
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Old Dec 4, 2009 | 08:00 PM
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I would check the case around the front sprocket and guide roller to make sure the chain didn't crack anything. Did you replace the chain and sprockets together, or put a new chain on old sprockets? Sprockets and chains wear together as a unit. Putting a new chain on worn sprockets can cause issues.
 
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Old Dec 4, 2009 | 08:09 PM
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ya i left the stock sprocket on there. all i changed was the chain. so maybe i will look into new sprocket. i did check the guide rails and gard it all looked fine and moved smoothley!!
 
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Old Dec 4, 2009 | 09:00 PM
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Did you leave enough slack when you installed it?

I've seen lots of chains that are too tight. That can put a lot of stress on the chain. IMO you're better off having it a little too loose than a little too tight.
 
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Old Dec 4, 2009 | 10:07 PM
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I would have to agree with rapple. Happened to me about 2 months ago. Adjusted the slack a little to much and pop... broke right away.
 
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Old Dec 7, 2009 | 11:57 AM
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I came up with a good way to see how much slop you need in your chain. I have an 87 250X (same as a 300EX). First, I loosened the chain as loose as I could Then I took a ratchet strap and wraped it around the frame near the rear grab bar and kind of both sides of the axle so I was pulling evenly on the axle. Then I sat on the rear while tightening the strap. I tightened it as far as it would go, almost totally compressing the shock. Then I tightened the chain until just snug. Then I undid the strap and measured the slop. Well, after all that work, it was EXACTLY what the manual said it should be. lol. Sheesh. I guess you should trust the manual. But hey, it was fun.
 
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