Honda Discussions about Honda ATVs.

250ex valve adj.

Old Jun 21, 2001 | 07:00 PM
  #1  
atc86r's Avatar
Thread Starter
|
Pro Rider
Joined: Sep 2000
Posts: 523
Likes: 1
Default

i havent received my manual yet and i want to adjust the valves on a 250ex. can anyone help me with some info?
 
Reply
Old Jun 22, 2001 | 11:45 AM
  #2  
moto93's Avatar
Pro Rider
Joined: Oct 2000
Posts: 352
Likes: 0
Default

Here you go:

Inspect & check valves while engine is cold.

Remove fenders, gas tank, & heat protector (plastic under tank).

Remove the three bolts & rear crankcase sub-cover from the rear crankcase cover.

Remove the timing hole cap from the left side of the rear crankcase cover.

Remove the valve adjusting hole caps from the cylinder head cover.

Turn the crankshaft counterclockwise and align the "T" mark on the flywheel with the index mark on the rear crankcase cover.
Make sure the piston is at TDC (Top Dead Center) on the compression stroke.
This position can be obtained by confirming that there is slack in the exhaust rocker arm. If there is no slack, it is because the piston is moving through the exhaust stroke to TDC. Turn the crankshaft one full turn and match up the "T" mark again.

Check the clearance of each valve by inserting a feeler gauge between the adjusting screw and valve stem.

VALVE CLEARANCE: IN/EX 0.13mm (0.005 in)

Adjust by loosening the valve adjusting screw lock-nut and turning the adjusting screw until there is a slight drag on the feeler gauge.
Apply oil to the valve adjusting screw lock-nut threads and seating surface.
Hold the adjusting screw and tighten the lock nut.

TORQUE: 17 N.m (1.7 kgf-m, 12 lbf-ft)

After tightening the lock nut, recheck the valce clearance.

Install hole caps & tighten.

Install timing hole cap & tighten.

Install the rear crankcase sub-cover with the three bolts & tighten.

Install heat protector, gas tank, & fenders.

Hope this helps,


 
Reply
Old Jun 22, 2001 | 12:54 PM
  #3  
RotGutBottom's Avatar
Pro Rider
Joined: Mar 2001
Posts: 302
Likes: 0
Default

How do you know when your valves are out of wack? What makes them go bad? Is there a performance increase with the adjustment?
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Scooter's Shop
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
23
Oct 22, 2015 07:04 PM
wrencher82
General Chat
1
Sep 30, 2015 04:27 AM
wrencher82
Introduce Yourself
7
Sep 28, 2015 10:02 PM
2many2ride
Honda
7
Sep 27, 2015 04:35 AM
maveikfe
1) Engine problems..
0
Sep 24, 2015 10:36 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread

All times are GMT -5. The time now is 08:46 AM.